• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 추계학술대회 논문집
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• pp.332-337
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• 2009

Recently, boss and rib test based on backward extrusion process was proposed to quantitative evaluate the interfacial friction condition in bulk forming process. In this test, the tube-shaped punch with hole pressurizes the workpiece so that the boss and rib are formed along the hole and outer surface of the punch. It was experimentally and numerically revealed that the height of boss is higher than that of the rib under the severe friction condition. This work is focused on the effect of the punch design and friction condition on deformation pattern in boss and rib test. From the boss and rib test simulations, it was found that there is slight variation in both the heights of boss and rib according to the length of punch land, nose radius, and face angle. However the hole diameter of the punch and the clearance between the punch and die have a significant influence on the heights of the boss and rib. In addition, the effect of flow stress was also investigated on the deformation patterns through FE simulations.

• Korea-Australia Rheology Journal
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• 제19권4호
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• pp.183-190
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• 2007

Injection molding is one of the most common operations in polymer processing. Good quality products are usually obtained and major post-processing treatment is not required. However, residual stresses which exist in plastic parts affect the final shape and mechanical properties after ejection. Residual stresses are caused by polymer melt flow, pressure distribution, non-uniform temperature field, and density distribution. Residual stresses are predicted in this study by numerical methods using commercially available softwares, $Hypermesh^{TM},\;Moldflow^{TM}\;and\;ABAQUS^{TM}$. Cavity filling, packing, and cooling stages are simulated to predict residual stress field right after ejection by assuming an isotropic elastic solid. Thermo-viscoelastic stress analysis is carried out to predict deformation and residual stress distribution after annealing of the part. Residual stresses are measured by the hole drilling method because the automotive part selected in this study has a complex shape. Residual stress distribution predicted by the thermal stress analysis is compared with the measurement results obtained by the hole drilling method. The molded specimen has residual stress distribution in tension, compression, and tension from the surface to the center of the part. Viscoelastic deformation of the part is predicted during annealing and the deformed geometry is compared with that measured by a three dimensional scanner. The viscoelastic stress analysis with a thermal cycle will enable us to predict long term behavior of the injection molded polymeric parts.

• Water Engineering Research
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• 제1권4호
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• pp.259-266
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• 2000

Scour hole is formed due to the high shear stress of the jet flow at the outlet of a hydraulic structure and vortex erosion occurs in the scour hole. It is important to determine the amount of vortex erosion occurs in the scour hole. It is important to determine the amount of vortex erosion for the design of bed protection. If the vortex erosion continues and reaches to the hydraulic structure, it causes the deformation of the structure itself. To obtain the amount of the vortex erosion, it is necessary to determine the shear velocity of the line vortex in the scour hole was derived by the theory of energy conservation and found to be related to the upstream overflow velocity. The amount of vortex erosion from the scour hole was obtained using entrainment equation for given value of shear velocity. For a design purpose, if the flow velocity at the end of an apron and the properties of bed material are given, the amount of vortex erosion was obtained.

• Structural Engineering and Mechanics
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• 제84권4호
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• pp.453-464
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• 2022

Thin plates are the most common spatially stressed members in engineering structures that bear out-of-plane loads. Therefore, it is of great significance to study the deformation performance characteristics of thin plates for structural design. By constructing 12 basic displacement and deformation basis vectors of the four-node square thin plate element, a deformation decomposition method based on the complete orthogonal mechanical basis matrix is proposed in this paper. Based on the deformation decomposition method, the deformation properties of the thin plate can be quantitatively analyzed, and the areas dominated by each basic deformation can be visualized. In addition, the method can not only obtain more deformation information of the structure, but also identify macroscopic basic deformations, such as bending, shear and warping deformations. Finally, the deformation properties of the bidirectional thin plates with different sizes of central holes are analyzed, and the changing rules are obtained.

• 소성∙가공
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• 제10권6호
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• pp.465-470
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• 2001

Hole flanging experiments are performed on flat circular plates with a hole in the center and the flangeability and fracture behaviors of TRIP steels and ferrite-Bainite duplex steels were examined. In the hole flanging, deformation by lip and petalling occurs when plates are struck by punches of various shapes and high circumferential strains induced in the target material cause radial cracking and the subsequent rotation of the affected plate material in a number of symmetric petals. In all cases, failure of the plate was due to lip fracture that results from multiple localized neckings that take place around the hole periphery where straining is most severe and a somewhat regular pattern was observed in a fracture shape. The neck characteristics in flange formation and the transition from the lip to petal mode at which fracture occurs were compared with two materials.

• 반도체디스플레이기술학회지
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• 제10권4호
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• pp.53-59
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• 2011

Recently there have been considerable attentions on nanoimprint lithography (NIL) by the display device and semiconductor industry due to its potential abilities that enable cost-effective and high-throughput nanofabrication. Although one of the current major research trends of NIL is large-area patterning, the technical difficulties to keep the uniformity of the residual layer become severer as the imprinting area increases more and more. In this paper we focused on the deformation of the $2^{nd}$ generation TFT-LCD sized ($370{\times}470mm^2$) large-area soft mold in the UV imprinting process. A mold was fabricated with PDMS(Poly-dimethyl Siloxane) layered glass back plate(t0.5). Besides, the mold includes large surrounding wall type protrusions of 1.9 mm width and the via-hole(7 ${\mu}m$ diameter) patterend area. The large surrounding wall type protrusions cause the proximity effect which severely degrades the uniformity of residual layer in the via-hole patterend area. Therefore the deformation of the mold was calculated by finite element analysis to assess the effect of large surrounding wall type protrusions and the flexiblity of the mold. The deformation of soft mold was verified by the measurements qualitatively.

• 수산해양기술연구
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• 제19권1호
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• pp.51-56
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• 1983

경계요소법에 의하여 U자형 홈(groove)을 가진 평판이 측면 분포하중을 받을 때 끝부에 위치할 원형 Hole의 최적 위치의 해석을 행하고 동일한 모델(model)에 대하여 실험결과를 비교하여 다음과 같은 결론을 얻게 되었다. 1. 원형 Hole이 U자형 홈(groove)에 가까이 접근하게 됨에 따라 초기의 원형 Hole은 c.-c.선에 수직방향이 그 장축이 되는 타원형으로 변화됨을 알 수 있다. 2. 원형 Hole이 U-groove에 접근함에 따라 Hole 과 Groove 사이의 Neck부는 그 횡단면응력이 인장 및 압축이 동시에 존재하다가 점점 전체가 인장역이 됨을 알 수 있다. 3. 원형 Hole이 Groove에 접근함에 따라 판재경계와 Hole 사이의 목(neck)부분은 계속적인 압축상태를 유지한다. 4. U-groove쪽의 Neck area의 응력분포는 그 최대응력치가 Hole로 접근함에 따라 가속적으로 증가하고 Hole의 찌그러짐(distortion)의 방지를 위한 Hole의 최적중심의 위치는 Neck부의 Hole 측면의 압축응력치가 0이 되지 않는 범위가 한계임을 알 수 있다.

• 대한기계학회논문집A
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• 제40권6호
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• pp.531-537
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• 2016

기계 혹은 구조물의 파손 및 파괴는 소재의 내부에 존재하는 결함에서 발생하는 크랙에 의한 것이다. 이러한 크랙들은 밀집하여 존재하는 경우가 많기 때문에 크랙의 진전 및 성장특성들을 고려하지 않으면 안 된다. 이에 따라 본 연구에서는 표준 CT 시험편 내부의 크랙 및 구멍의 위치에 따른 파괴특성을 고찰하였으며, 표준CT 시험편에 편심된 집중하중을 가하였을 때, 시험편 내 크랙 주변의 구멍의 존재유무 및 위치에 따른 파괴역학적 거동에 대하여 규명하였다. 연구 결과로서 Model 3(크랙 주변에 구멍이 한 개 존재하는 시험편 모델로서 크랙의 끝부분과 구멍 간의 거리 가로방향으로 2mm의 경우)가 최대 변형량, 최대 응력 및 최대 변형 에너지, 모두 가장 크게 나타났으며, 모든 시험편 모델들이 시험편 내부의 크랙과 구멍의 거리가 가까울수록 최대 응력이 커지는 경향을 보였다. 또한 구멍의 개수와는 별개로 시험편 내부의 크랙 가까이에 구멍이 존재할 때 크랙 가까이에서 최대 응력은 커지는 경향이 나타나는 것을 알 수 있었으며, 이러한 본 연구 결과를 토대로 기계 혹은 기계 구조물 내부에 구멍을 뚫는다면, 시험편에 발생하는 파괴 응력의 값을 줄임으로써 파손이나 고장이 일어나는 것을 방지할 수 있을 것으로 사료된다.

• Structural Engineering and Mechanics
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• 제58권5호
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• pp.783-797
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• 2016

Exact solutions for stresses, strains, and displacements of a perforated rectangular plate by an arbitrarily located circular hole subjected to both linearly varying in-plane normal stresses on the two opposite edges and in-plane shear stresses are investigated using the Airy stress function. The hoop stress occurring at the edge of the non-central circular hole are computed and plotted. Stress concentration factors (the maximum non-dimensional hoop stresses) depending on the location and size of the non-central circular hole and the loading condition are tabularized.

• Structural Engineering and Mechanics
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• 제60권2호
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• pp.351-363
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• 2016

Exact solutions for stresses, strains, displacements, and the stress concentration factors of a rectangular plate perforated by an arbitrarily located circular hole subjected to in-plane pure shear loading are investigated by two-dimensional theory of elasticity using the Airy stress function. The hoop stresses, strains, and displacements occurring at the edge of the circular hole are computed and plotted. Comparisons are made for the hoop stresses and the stress concentration factors from the present study and those from a rectangular plate with a circular hole under uni-axial and bi-axial uniform tensions and in-plane pure bending moments on two opposite edges.