• Title/Summary/Keyword: Hole Accuracy

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A Study on Optimum Cutting Conditions and Tool Life in Deep Hole Drilling for SM55C by BTA Drill (BTA드릴에 의한 SM55C의 심공가공시 최적절삭조건과 공구수명에 관한 연구)

  • 장성규;전언찬
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.9
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    • pp.43-49
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    • 1998
  • The deep hole drilling has an increasing demands because of its wide range applications and its good productivity. The BTA drills are capable of machining for having a large length to diameter ratio in single pass to higher degree of accuracy and surface finish. It's really necessary that the investigation for the deep hole drilling by the BTA drill because its required quality should be satisfied with single pass. This thesis deal with the experimental results obtained during single tube BTA system machining on SM55C steel for different machining conditions. The results of the investigation on the optimum cutting condition selecting and tool life reveals as follows. (1) The optimum cutting condition was cutting speed, V = 42 m/min and feed speed. F = 90 mm/min and the tool life was about 10 meters. (2) Surface roughness was $12\mum$ and the roundness was less using $16mum$single edge BTA drill in testing cutting condition.

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Flow characteristics validation around drain hole of fan module in refrigerator (냉장고 팬 모듈의 물빠짐 구멍 주변 유동 특성 검증)

  • Jinxing, Fan;Suhwan, Lee;Heerim, Seo;Dongwoo, Kim;Eunseop, Yeom
    • Journal of the Korean Society of Visualization
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    • v.20 no.3
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    • pp.102-108
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    • 2022
  • In the fan module of the intercooling refrigerator, a drain hole structure was designed for stable drainage of defrost water. However, the airflow passing through the drain hole can disturb flow features around the evaporator. Since this backflow leads to an increase in flow loss, the accurate experimental and numerical analyses are important to understand the flow characteristics around the fan module. Considering the complex geometry around the fan module, three different turbulence models (Standard k-ε model, SST k-ω model, Reynolds stress model) were used in computational fluid dynamics (CFD) analysis. According to the quantitative and qualitative comparison results, the Standard k-ε model was most suitable for the research object. High-accuracy results well match with the experiment result and overcome the limitation of the experiment setup. The method used in this study can be applied to a similar research object with an orifice outflow driven by a rotating blade.

Effect of Tool Approaching Path on the Shape of Cylindrical Hole in a Milling Process (공구접근 경로가 밀링 가공된 원통 구멍 형상에 미치는 영향)

  • Kim, Kwang-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.4
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    • pp.50-55
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    • 2004
  • Because of the development in mold industries, the geometrical form accuracy of the milled surface is getting more and more important. It has been known that the geometrical form accuracy is affected by machine conditions, cutting conditions, tool conditions and tool path and so on. Among them, the tool approaching path causes the change in material removal per tooth at the end of each machining cycle. And, this change generates the geometrical form error around the region where the tool engages the workpiece initially. So, it is impossible to eliminate the geometrical error caused by the tool approaching path. Thus, characteristics of this geometrical error are studied analytically and experimentally to minimize this region.

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Relationship between Ipsilateral Motor Deficits on the Less-Affected Side and Motor Function Stage on the Affected Side

  • Son, Sung Min;Nam, Seok Hyun;Kang, Kyung Woo;Kim, Dae Hyun
    • The Journal of Korean Physical Therapy
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    • v.30 no.6
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    • pp.234-238
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    • 2018
  • Purpose: Aim of this study was to investigate whether there are ipsilateral motor deficits for visuospatial accuracy and fine movements by making a comparison between stroke patients and healthy subjects. We examined whether ipsilateral motor deficits are influenced by the level of functional movements and muscle strength of the upper and lower extremities of the affected side. Methods: Thirty post-stroke subjects and 20 normal aged matched subjects were recruited. Outcome measures for less-affected side were the tracking task and nine-hole pegboard test. Fugl-Meyer test and motricity index were applied for the measurement of functional movements and muscle strength of affected side. Results: Tracking task and nine-hole pegboard test was significantly different between control and experimental group. In terms of accuracy index according to tracking, the experimental group showed a lower accuracy index in the MCP joint than the control group. However, there were no significant difference relation between the level of motor function of the affected side and the motor deficit level of ipsilateral side. Conclusion: Ipsilateral motor deficits may have significant clinical implications. It needs to be noted that although many patients, families, and medical staff are focused only on motor deficits of the affected side, motor deficits of the sound side can cause difficulties in daily living movements requiring delicate movements. In addition, there was no significant correlation between the level of motor function of the affected side and motor deficits of the sound side.

Development of Equivalent Magnetic Circuit Network Method for 3 Dimentional Eddy current Analysis (3차원 와전류 해석을 위한 등가자기회로방법의 개발)

  • Hur, Jin;Hong, Jung-Pyo;Hyun, Dong-Seok
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.51 no.5
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    • pp.228-233
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    • 2002
  • A computational method for analysis of the 3 dimensional electro-magnetic induction problems has been developed. The developed method is capable of modeling the induced current and analyzing its characteristics using only scalar Potential at each node. A benchmark model of asymmetrical conductor with a hole is analyzed to verify the application of the developed method. The calculated value of magnetic flux density are compared with the measured value, and the results indicate that the developed method is valid. Also, Comparing with 3-D finite element method (FEM) results, we conformed effectiveness of the developed method for the accuracy and computation times.

Modeling for DC characteristics of DFB-LD (DFB-LD의 DC와 AC 특성 분석)

  • 김호진;안상호;엄진섭
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.23 no.5
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    • pp.1372-1383
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    • 1998
  • In this paper, modeling for DC and AC characteristics analysis of DFB-LD was performed considering effects of .lambda./4-shifted gratingandspatial hole burning within a laser diode cavity. From the simulation for DC characteristics, Light-Current curve, optical power distribution and carrier density distribution within the cavity can be obtained. The simulation for AC characteristics porovides IM response and the amplitude and phase and the amplitude and phase response of FM with excellent accuracy.

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A Study on the Characteristics of CNC Deep Hole Machining for Marine Part Materias with the Single Tube System BTA Tools (싱글튜브시스템 BTA공구에 의한 박용부품소재의 CNC 심공가공 특성에 관한 연구)

  • 전태옥;전언찬;장성규;심성보
    • Journal of Ocean Engineering and Technology
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    • v.8 no.1
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    • pp.131-143
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    • 1994
  • The BTA(boring and trepanning association) deep hole machining has an increasing demands because of its wide applications and its good productivity. The main feature of the BTA tools is that the tool cutting edges are unsymmetrically located on the boring head. This provides a stabilizing cutting force resultant necessary for self guidance of the boring head. The BTA tools are capable of machining for having a large length to diameter ratio in single pass. A study of the accuracy and surface finish of holes produced would reveal quite useful information regarding the process. This study deals with the experimental results obtained during BTA machining on SM55C, SM45C steel under differnt machining conditions.

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EFFECT OF WELDING SEQUENCE ON THE RESIDUAL STRESSES OF PLATE WITH LONGITUDINAL STIFFENERS

  • Kim, Namin;Lee, Jeongsoo;Woohyeon Choe
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.657-660
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    • 2002
  • In this paper, a study on the residual stress of plate with longitudinal stiffeners is explained in terms of the welding sequences. In order to verify the results of numerical analysis, the hole drilling method (HDM) is performed, to measuring the residual stresses of the test plates in $CO_2$ Flux Cored Arc Welding (FCAW) under various welding conditions. The non-linear transient analysis technique for the numerical analysis in a large and complicate structure is considered. The residual stress of plate in consideration of the welding sequences and directions is evaluated by some numerical simulations and also by experiments. Comparison of numerical analysis results with experimental data shows the accuracy and validity of the proposed method.

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A STUDY ON THE MEASUREMENT OF RESIDUAL STRESS ACCORDING TO WELDING CONDITION OF STS304

  • Lee, Jin-Woo;Park, Won-Doo;Ko, Joon-Bean;Lee, Young-Ho;Shizuo Mukae;Kazumasa Nishio
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.652-656
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    • 2002
  • The HDM(Hole Drilling Method) is a relatively simple and accurate method in measuring residual stress of welded metal. Various methods of evaluating residual stress are studied in welding field. The method of cutting holes on the plate much affects the accuracy of result. Especially for the hard material like stainless steel difficult to cut preciously is difficult to measure residual stress on welded metal. Because heat conduction of stainless steel is lower than other general steel, the magnitude of residual stress might be different as to changing of welding conditions. Therefore, The distribution of residual stress on the STS304 steel after welding using HDM is evaluated in this paper.

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A Comparative Study Between Light Extinction and Direct Sampling Methods for Measuring Volume Fractions of Twin-Hole Sprays Using Tomographic Reconstruction

  • Lee, Choong-Hoon
    • Journal of Mechanical Science and Technology
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    • v.17 no.12
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    • pp.1986-1993
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    • 2003
  • The spatially resolved spray volume fractions from both line-of-sight data of direct measuring cells and a laser diffraction particle analyzer (LDPA) are tomographically reconstructed by the Convolution Fourier transformation, respectively. Asymmetric sprays generated from a twin-hole injector are tested with 12 equiangular projections of measurements. For each projection angle, a line-of-sight integrated injection rate was measured using a direct sampling method and also a liquid volume fraction from a set of line-of-sight Fraunhofer diffraction measurements was measured using a light extinction method. Interpolated data between the projection angles effectively increase the number of projections, significantly enhancing the signal-to-noise level in the reconstructed data. The reconstructed volume fractions from the direct sampling cells were used as reference data for evaluating the accuracy of the volume fractions from the LDPA.