• Title/Summary/Keyword: High-temperature piping

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Fracture Toughness Evaluation for Main Feed Water Valves of Korean Standard Nuclear Power Plant (한국표준원전 주급수 밸브의 파괴인성 평가)

  • Yoon, Ji-Hyun;Hong, Seokmin;Lee, Bong-Sang
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.11 no.1
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    • pp.39-44
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    • 2015
  • The fracture toughness of 2.25Cr-1Mo cast steel (SA217-WC9) samples which were taken from the check valves of feed water piping of Korean Standard Nuclear Power Plant(KSNPP) was measured by Master Curve method. The measured $T_0$ reference temperature of SA217-WC9 steel was $-30^{\circ}C$. The obtained $T_0$ was compared to the derived value from Charpy impact test data following to SINTEP procedure. The heat-to-heat variation in fracture toughness of SA217-WC9 steel was observed. It was found that the low toughness of a heat of SA217-WC9 steel was attributed to the coarse MnS inclusion originated by high sulfur content as the results of microanalyses.

A method on integrity evaluation with high reliability for superheater structure in a supercritical thermal power plant (초임계압 화력 과열기 구조의 고신뢰도 건전성 평가 방법)

  • Lee, Hyeong-Yeon;Ju, Yong-Sun;Choi, Hyun-Sun;Won, Min-Gu;Huh, Nam-Su
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.16 no.1
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    • pp.65-73
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    • 2020
  • Integrity evaluations on a platen superheater were conducted as per ASME Section VIII Division 2(hereafter 'ASME VIII(2)') which was originally used for design with implicit consideration of creep effects. A platen superheater subjected to severe loading conditions of high pressure and high temperature at creep regime in a supercritical thermal plant in Korea was chosen for present study. Additional evaluations were conducted as per nuclear-grade high-temperature design rule of RCC-MRx that takes creep effects into account explicitly. Comparisons of the two results from ASME VIII(2) and RCC-MRx were conducted to quantify the conservatism of ASME VIII(2). From present analyses, it was shown that the design evaluation results exceeded allowable limits of RCC-MRx for the plant design conditions although limits of ASME VIII(2) were satisfied regardless of operation time, which means that design as per ASME VIII(2) might be potentially non-conservative in case of operation in creep range. A high-temperature design evaluation program as per RCC-MRx, called 'HITEP_RCC-MRx' has been used and it was shown that pressure boundary components can be designed reliably with the program especially for the loading conditions of long-term creep conditions.

Development trend of material and manufacturing process for fossil power generation (화력발전 소재 및 제조기술 개발)

  • Lee, Kyongwoon;Kong, Byeongook;Kim, Minsoo;Kang, Chung Yun
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.12 no.1
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    • pp.141-148
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    • 2016
  • This paper presents an overview of worldwide electric power development and National $700^{\circ}C$ Hyper Supercritical coal-fired power generation(HSC) focus on materials and manufacturing process. To Increase the efficiency of electric power generation, It is necessary to increase steam temperature and pressure. In that case, New material and manufacturing process shall be developed for boiler and turbine component in high temperature and pressure operating condition. Therefore, Much Efforts in worldwide are progressing to develop materials and manufacturing technology and to build and operate an HSC.

The Study on Sizing of the Pressure Relief Valve for Overpressure Protection of a Reactor Pressure Vessel in Low Temperature Condition (저온 상태의 원자로 압력용기의 과압방지를 위한 압력방출밸브 용량 결정에 관한 연구)

  • Lee, Jun;Kim, Yoo
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.4 no.2
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    • pp.7-12
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    • 2008
  • The purpose of this study is to present a methodology to estimate the capacity of the pressure relief valve which prevents overpressure of the pressure vessel in a cold state. In this methodology, the transient behavior of the flow rate through the pressure relief valve and the pressure inside the pressure vessel are considered. The result of this study shows the followings; The more the relief valve capacity is considered in excess, the more the initial relief flow rate and the initial pressure inside the pressure vessel are high and low respectively. When the relief valve capacity is determined properly, the pressure inside the pressure vessel maintains almost the same value, so the ASME code requirement will be met.

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High-temperature ultrasonic thickness monitoring for pipe thinning in a flow-accelerated corrosion proof test facility

  • Cheong, Yong-Moo;Kim, Kyung-Mo;Kim, Dong-Jin
    • Nuclear Engineering and Technology
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    • v.49 no.7
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    • pp.1463-1471
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    • 2017
  • In order to monitor the pipe thinning caused by flow-accelerated corrosion (FAC) that occurs in coolant piping systems, a shear horizontal ultrasonic pitch-catch waveguide technique was developed for accurate pipe wall thickness monitoring. A clamping device for dry coupling contact between the end of the waveguide and pipe surface was designed and fabricated. A computer program for multi-channel on-line monitoring of the pipe thickness at high temperature was also developed. Both a four-channel buffer rod pulse-echo type and a shear horizontal ultrasonic waveguide type for high-temperature thickness monitoring system were successfully installed to the test section of the FAC proof test facility. The overall measurement error can be estimated as ${\pm}10{\mu}m$ during a cycle from room temperature to $200^{\circ}C$.

Current Status of Hot Steam Corrosion Evaluation of the Candidate Materials for Intermediate Heat Exchangers of HTSE System (고온전기분해시스템의 열교환기 후보재료에 대한 고온증기 환경에서의 부식평가 현황)

  • Kim, Minu;Kim, Dong Hoon;Jang, Changheui;Yoon, Duk-Joo
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.5 no.1
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    • pp.1-8
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    • 2009
  • Nuclear hydrogen production using high temperature heat of a very high temperature reactor(VHTR) is one of the most attractive ways of mass hydrogen production without greenhouse gas emission. In many countries, sulfur-iodine(S-I) thermochemical process and high temperature steam electrolysis(HTSE) process are being investigated. In such processes, corrosion behavior of Intermediate heat exchanger materials are the most critical issues. Especially in a HTSE system, several heat exchangers will be facing hot steam conditions. In this paper, the status of high temperature corrosion researches in hot steam and supercritical water conditions are reviewed in view of the implication to HTSE conditions. Based on the review, test condition and plan of the hot steam corrosion of the candidate materials are formulated and described in some details along with the schematics of the test set-up. The test results and subsequent evaluation will be used in development of a interface system between the HTSE hydrogen production system and the VHTR.

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Preliminary Structural Sizing of the Co-axial Double-tube Type Primary Hot Gas Duct for the Nuclear Hydrogen Reactor (수소생산용 원자로에서 동심축 이중관형 1차 고온가스덕트의 예비 구조정산)

  • Song, Kee-nam;Kim, Y-W
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.4 no.2
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    • pp.1-6
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    • 2008
  • Very High Temperature Gas Cooled Reactor (VHTR) has been selected as a high energy heat source for nuclear hydrogen generation. The VHTR can produce hydrogen from heat and water by using a thermo-chemical process or from heat, water, and natural gas by steam reformer technology. A co-axial double-tube primary hot gas duct (HGD) is a key component connecting the reactor pressure vessel and the intermediate heat exchanger (IHX) for the VHTR. In this study, a preliminary design analysis for the primary HGD of the nuclear hydrogen system was carried out. These preliminary design activities include a determination of the size, a strength evaluation and an appropriate material selection. The determination of the size was undertaken based on various engineering concepts, such as a constant flow velocity model, a constant flow rate model, a constant hydraulic head model, and finally a heat balanced model.

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Diameter Evaluation for PHWR Pressure Tube Based on the Measured Data (측정 데이터 기반 중수로 압력관 직경평가 방법론 개발)

  • Jong Yeob Jung;Sunil Nijhawan
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.19 no.1
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    • pp.27-35
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    • 2023
  • Pressure tubes are the main components of PHWR core and serve as the pressure boundary of the primary heat transport system. However, because pressure tubes have changed their geometrical dimensions under the severe operating conditions of high temperature, high pressure and neutron irradiation according to the increase of operation time, all dimensional changes should be predicted to ensure that dimensions remain within the allowable design ranges during the operation. Among the deformations, the diameter expansion due to creep leads to the increase of bypass flow which may not contribute to the fuel cooling, the decrease of critical channel power and finally the deration of the power to maintain the operational safety margin. This study is focused on the modeling of the expansion of the pressure tube diameter based on the operating conditions and measured diameter data. The pressure tube diameter expansion was modeled using the neutron flux and temperature distributions of each fuel channel and each fuel bundle as well as the measured diameter data. Although the basic concept of the current modeling approach is simple, the diameter prediction results using the developed methodology showed very good agreement with the real data, compared to the existing methodology.

Shape Optimum Design of Ship's Bellows Using Statistical Method (통계적 방법을 이용한 선박용 벨로우즈의 형상 최적 설계)

  • Kim, Hyun-Su;Kim, Hyo-Gyeum;Lee, Jae-Sub;Kim, Hyoung-Jun
    • Journal of Ocean Engineering and Technology
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    • v.21 no.5
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    • pp.55-60
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    • 2007
  • Bellows are mechanical components which prevent the damage of system by absorption of the vibration and the displacement of axle and radial direction. Thermal piping system is expanded by the fluid of the high temperature from the heat engine inside. At this time, bellows prevent the damage of the piping due to the thermal expansion. Recently, design of bellows is required to fit some other operational environments which are not suggested in the E.J.M.A code book. And it is difficult to produce and to maintain bellows of high temperature and high pressure bemuse of its complicated shape and this causes the manufacturing cost to rise. The objective of this study is to determine optimum shape of bellows which can endure in the high temperature and high pressure. The maximum stress has an effect on the fatigue life of bellows, therefore it needs to be minimized. This study attempts to find a shape which minimizes the stress occurring in the bellows by the design of experiment. The model used in this study is not presented in the E.J.M.A code book, therefore, from the result of design of experiment we find the factors which give effects on the characteristic value and we presents the recession model using the RSM, which can predict the characteristic values depending on the change of factor values.

Effect on Vibration of Start-up Condition and Retrofit of Steam Turbines (증기터빈의 기동조건과 성능개선이 터빈의 진동에 미치는 영향)

  • Lee, Hyuk Soon;Chung, Hyuk Jin;Song, Woo Sok
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.7 no.3
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    • pp.1-7
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    • 2011
  • The analysis shows that the vibration is one of the main reasons of turbine failure. Especially, the problems caused by vibration occur right after retrofit of the turbine-generator and restarting the turbine. Through the case study of high vibration caused by after the turbine trip and restart, turbine vibration was identified to be influenced by startup condition. Turbine startup at high casing temperature right after unscheduled turbine trip cause radial expansion in rotor by contraction in axial direction, while casing continues to contract by steam flowing into casing. Consequently, gap between rotor and casing decrease until to metal contact to cause high vibration. Through the case study of high vibration of turbine-generator system after generator retrofit, it was identified that generator replacement could cause high vibration in turbine-generator system if the influence of generator replacement on entire system was not considered properly. To prevent startup delay caused by high vibration, it is important to keep the gaps at the design standard and start the turbine after thermal equilibrium.