• Title/Summary/Keyword: High-temperature design

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ATY 사가공에 의한 Fluffy Spun-like Yarn의 물성 (1) (The Mechanical Properties of Fluffy Spun-like Yarn by ATY Textured (1))

  • 박명수
    • 한국염색가공학회지
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    • 제25권3호
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    • pp.223-231
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    • 2013
  • This research has a main focus on providing fundamental data for on-the-spot industrial fields by comparing and contrasting physical properties of fluffy spun-like material. The fluffy spun-like yarn is developed as fluffy yarn similar to natural spun-like yarn by treating polyester(FDY and + type shaped DTY) with ATY machine. In this experiment, using ATY machine for raw material texturing, we produced two fluffy yarns: (i) + type shaped(50d/36f, DTY) as core yarn and 100d/192f FDY as effect yarn[ATY(D)], (ii) FDY(75/36) as core yarn and 100d/192f FDY [ATY(F)] as effect yarn. After producing thous yarns, we twisted them with 500T/M, 700T/M, 1000T/M, respectively. produced yarns through this process were used as the samples for this experiment. Even though the shrinkage of fluffy yarn ATY(F) and ATY(D) becomes high as treated temperature rises and treated time lengthens, it is more affected by treated temperature then by treated time. In this experiment, produced fluffy yarn[ATY(D)] shows a little high values for temperature, but almost same values for higher temperatures. When we compare ATY(F) with ATY(D) fluffy yarn shows more natural fluffy yarn surface structure like natural cotton. The shrinkage of 700T/M twisted ATY(D) fluffy yarn show about 11% under treated temperature $180^{\circ}C$ and treated time 30min, and about 7% under $120^{\circ}C$ and 30min, respectively. But the shrinkage of 1000T/M fluffy yarn shoes about 9% and 6% under same conditions. Regarding treated time, tenacity and initial modulus of ATY(D) fluffy yarn rise high until 30min, but do not show much increase above 30min. Regarding treated temperature, tenacity and initial modulus of it rise high aboyer $140^{\circ}C$.

Effects of Insulation Layer upon the Thermal Behavior of Linear Motors

  • Eun, In-Ung
    • Journal of Mechanical Science and Technology
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    • 제17권6호
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    • pp.896-905
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    • 2003
  • A linear motor has many advantages next to conventional feed mechanisms: high transitional speed and acceleration, high control performance, and good positioning accuracy at high speed. Through the omission of a power transfer element, the linear motor shows no wear and no backlash, has a long lifetime, and is easy to assemble. A disadvantage of the linear motor is low efficiency and resultant high-temperature rise in itself and neighboring structures during operation. This paper presents the thermal behavior of the linear motor as a feed mechanism in machine tools. To improve the thermal behavior, an insulation layer is used. By placing the insulation layer between the primary part and the machine table, both the temperature difference and the temperature fluctuation in the machine table due to a varying motor load are reduced.

국부 금형가열에 조건에 따른 사출성형품 웰드라인의 강도 고찰 (Investigation of Weldline Strength with Various Heating Conditions)

  • 박근;손동휘;서영수
    • 한국정밀공학회지
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    • 제27권1호
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    • pp.105-112
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    • 2010
  • Weldlines are generated during the injection molding process when two or more melt flows are brought into contact. The weldlines are unavoidable in the cases of presence of holes or inserts, multi-gated delivery systems, significant thickness change, etc. At the welded contact region, a 'V'-shaped notch is formed on the surface of the molded part. This 'V'-notch deteriorates not only surface appearance but also mechanical strength of the molded part. To eliminate or reduce weldlines so as to improve the weldline strength, the mold temperature at the corresponding weld locations should be maintained higher than the glass transition temperature of the resin material. The present study implements high-frequency induction heating in order to rapidly raise mold surface temperature without a significant increase in cycle time. This induction heating enables to local mold heating so as to eliminate or reduce weldlines in an injection-molded plastic part. The effect of induction heating conditions on the weldline strength and surface appearance of an injection-molded part is investigated.

Evaluation of Creep-Fatigue Damage of KALIMER Reactor Internals Using the Elastic Analysis Method in RCC-MR

  • Koo, Gyeong-Hoi;Bong Yoo
    • Nuclear Engineering and Technology
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    • 제33권6호
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    • pp.566-584
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    • 2001
  • In this paper, the progressive deformation and the creep-fatigue damage for the conceptually designed reactor internals of KALIMER(Korea Advanced Liquid MEtal Reactor) are carried out by using the elastic analysis method in the RCC-MR code for normal operating conditions including the thermal load, seismic load (OBE) and dead weight. The maximum operating temperature of this reactor is 53$0^{\circ}C$ and the total service lifetime is 30 years. Thus, the time- dependent creep and stress-rupture effects become quite important in the structural design. The effects of the thermal induced membrane stress on the creep-fatigue damage are investigated with the risk of the elastic follow-up. To calculate the thermal stress, detailed thermal analyses considering conduction, convection and radiation heat transfer mechanisms are carried out with the ANSYS program. Using the results of the elastic analysis, the progressive deformation and creep-fatigue damages are calculated step by step using the RCC-MR in detail. This paper ill be a very useful guide for an actual application of the high temperature structural design of the nuclear power plant accounting for the time-dependent creep and stress-rupture effects.

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HIGH COOLING WATER TEMPERATURE EFFECTS ON DESIGN AND OPERATIONAL SAFETY OF NPPS IN THE GULF REGION

  • Kim, Byung Koo;Jeong, Yong Hoon
    • Nuclear Engineering and Technology
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    • 제45권7호
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    • pp.961-968
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    • 2013
  • The Arabian Gulf region has one of the highest ocean temperatures, reaching above 35 degrees and ambient temperatures over 50 degrees in the summer. Two nuclear power plants (NPP) are being introduced in the region for the first time, one at Bushehr (1,000 MWe PWR plant from Russia), and a much larger one at Barakah (4X1,400 MWe PWR from Korea). Both plants take seawater from the Gulf for condenser cooling, having to modify the secondary/tertiary side cooling systems design by increasing the heat transfer surface area from the country of origin. This paper analyses the secondary side of a typical PWR plant operating under the Rankine cycle with a simplified thermal-hydraulic model. Parametric study of ocean cooling temperatures is conducted to estimate thermal efficiency variations and its associated design changes for the secondary side. Operational safety is reviewed to deliver rated power output with acceptable safety margins in line with technical specifications, mainly in the auxiliary systems together with the cooling water temperature. Impact on the Gulf seawater as the ultimate heat sink is considered negligible, affecting only the adjacent water near the NPP site, when compared to the solar radiation on the sea surface.

다단냉간단조 비가공 타입에서 볼하우징 인서트 다이의 금형설계 검증 (Mold-design Verification of Ball Housing Insert Die in Non Processing Type Multi-stage Cold Forging)

  • 황원석;최종원;정의은;강명창
    • 한국기계가공학회지
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    • 제20권12호
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    • pp.8-15
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    • 2021
  • Cold forging is a method in which molding is performed at room temperature. It has a high material recovery rate and dimensional precision and produces excellent surface quality, and it is mainly used for the production of bolted or housing products. The lifespan of cold forging molds is generally determined by the wear of the mold, plastic deformation of the mold, and fatigue strength. Cold forging molds are frequently damaged due to fatigue destruction rather than wear and plastic deformation in a high-temperature environment as it is molded at room temperature without preheating the raw material and mold. Based on the results analyzed through FEM, an effective mold structure design method was proposed by analyzing the changes in tensile and compressive stresses on molds according to the number of molds and reinforcement rings and comparing the product geometry and mold stress using three existing mold models.

고온 액상 성형용 금형 수명 향상을 위한 TiAlCrSiN 코팅의 특성 (Characteristics of TiAlCrSiN coating to improve mold life for high temperature liquid molding)

  • 여기호;박은수;이한찬
    • 한국표면공학회지
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    • 제54권5호
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    • pp.285-293
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    • 2021
  • High-entropy TiAlCrSiN nano-composite coating was designed to improve mold life for high temperature liquid molding. Alloy design, powder fabrication and single alloying target fabrication for the high-entropy nano-composite coating were carried out. Using the single alloying target, an arc ion plating method was applied to prepare a TiAlCrSiN nano-composite coating had a 30 nm TiAlCrSiN layers are deposited layer by layer, and form about 4 ㎛-thickness of multi-layered coating. TiAlCrSiN nano-composite coating had a high hardness of about 39.9 GPa and a low coefficient of friction of less than about 0.47 in a dry environment. In addition, there was no change in the structure of the coating after the dissolution loss test in the molten metal at a temperature of about 1100 degrees.

공정열교환기 소형 시제품에 대한 고온구조해석(IV) - 거시적 고온 탄·소성 구조해석을 중심으로 - (High-Temperature Structural Analysis of a Small-Scale Prototype of a Process Heat Exchanger (IV) - Macroscopic High-Temperature Elastic-Plastic Analysis -)

  • 송기남;홍성덕;박홍윤
    • 대한기계학회논문집A
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    • 제35권10호
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    • pp.1249-1255
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    • 2011
  • 공정열교환기는 초고온가스로로부터 생성된 $950^{\circ}C$ 정도의 초고온 열을 대량의 수소를 생산하기 위한 화학반응공정으로 전달하는데 필요한 핵심기기이다. Hastelloy-X 로 제작된 소형 공정열교환기 시제품이 한국원자력연구원에 있는 소형가스루프에서 성능시험이 계획되어 있다. 본 연구에서는 소형가스루프 시험조건하에서 소형 공정열교환기 시제품의 고온 구조건전성을 사전에 평가하기 위한 작업의 일환으로 소형 공정열교환기 시제품에 대한 고온 구조해석 모델링, 거시적 열 해석 및 탄 소성구조 해석을 수행하고 그 결과들을 정리한 것이다. 해석 결과는 공정열교환기 수정 시제품 성능시험장치 설계에 반영할 것이다.

공정열교환기 소형 시제품에 대한 고온구조해석(III) (High-temperature Structural Analysis of Small-scale Prototype of Process Heat Exchanger (III))

  • 송기남;이형연;김찬수;홍성덕;박홍윤
    • 대한기계학회논문집A
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    • 제35권2호
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    • pp.191-200
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    • 2011
  • 초고온가스로로부터 생성된 $950^{\circ}C$ 정도의 초고온 열을 이용하여 수소를 경제적이며 또한 대량으로 생산하는 원자력수소생산시스템에서 공정열교환기는 초고온 열과 화학반응 공정을 통해 수소를 생산하기 위한 핵심 기기이다. 한국원자력연구원에서는 초고온가스로에 사용될 기기에 대한 성능시험을 위해 소형가스루프를 구축하고 공정열교환기 시제품을 수정 제작하였다. 본 연구는 공정열교환기 수정 시제품을 소형가스루프에서 시험하기 전에 루프 시험조건하에서 공정열교환기 수정 시제품의 고온 구조건전성을 미리 평가하기 위한 작업의 일환으로 공정열교환기 수정 시제품에 대한 고온 구조해석 모델링, 거시적 열 해석 및 구조 해석을 수행하고 그 결과들을 정리한 것이다. 해석 결과는 공정열교환기 수정 시제품 성능시험 장치 설계에 반영할 것이다.

온도 균일도 향상을 위한 대면적 서셉터의 설계 및 성능 시험 (Design and Performance Test of Large-Area Susceptor for the Improvement of Temperature Uniformity)

  • 양학진;김성근;조중근
    • 한국산학기술학회논문지
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    • 제16권6호
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    • pp.3714-3721
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    • 2015
  • 서셉터 히터에서 쉬스 열선을 사용하는 방법이 일반화되어 있지만, 대면적 초고온 조건에서는 서셉터의 온도 균일도 성능 저하의 문제가 있다. 본 연구에서는 온도균일도 성능을 향상시킬 수 있도록 판형 형태의 열선을 기본으로 새로운 서셉터를 설계하여 프로토타입을 개발하였다. 표면 온도 $450^{\circ}C$의 고온에서 1.4% 이내로 온도 균일도가 시제작된 서셉터에서 검증될 수 있었다. 또한 온도 학습 데이터를 이용하여 측정 온도 데이터를 예측할 수 있는 커널 회귀 알고리즘을 개발하고, 이러한 예측 데이터와 측정 데이터의 비교 분석으로 균일도 측정 온도의 신뢰성을 확인할 수 있었다.