• Title/Summary/Keyword: High-temperature deformation

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Material modeling of the temperature rise at high-strain-rate deformation (고변형률 변형하에서 재료 내부의 온도상승 계산을 위한 재료 모델링)

  • Choi, Deok-Kee;Ryu, Han-Kyu
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.32 no.7
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    • pp.60-68
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    • 2004
  • High velocity impacts are accompanied with large deformations, which generate a large amount of heat due to plastic works, resulting in a significant temperature rise of the material. Because the elevated temperature affects the dynamic properties of materials, it is important to predict the temperature rise during high-stram-rate deformations. Both existing vacancies and excess vacancies are credited to the stored energy, yet it is difficult to distinguish one from another in contribution to the stored energy using macroscopic level materials models. In this study, an atomistic material model for fee materials such as copper is set up to calculate the stored energy using molecular dynamics (MD) simulations. It is concluded that excess vacancies play an important role for the stored energy during a high-strain-rate deformation.

Failure and Deformation Characteristics of Rock at High and Low Temperatures (고온 및 저온하에서의 암석의 변형, 파괴 특성)

  • 정재훈;김영근;이형원;이희근
    • Tunnel and Underground Space
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    • v.2 no.2
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    • pp.224-236
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    • 1992
  • It is very important to determine the thermo-mechanical characteristics of the rock mass surrounding the repository of radioctive waste and the LPG storage cavern. In this study, Hwasoon-Shist. Dado-Tuff adn Chunan-Tonalite were the selected rock types. Temperature dependence of the mechanical properteis such as uniaxial compressive strength, tensile strength, Young's modulus was investigated by measuring the behaviour of these properties due to the variation of temperature. Also, the characteristics of strength and deformation of these rocks were examined through high-temperature triaxial compression tests with varing temperatures and confining pressures. Important results obtained are as follows: In high temperature tests, the uniaxial compressive strength and Yong's modulus of Tonalite showed a sligth increase at a temperature up to 300$^{\circ}C$ and a sharp decrease beyond 300$^{\circ}C$, and the tensile strength showed a linear decrease with increasing heating-temperature. In high-temperature triaxial compression test, both the failure stress and Young's modulus of Tonalite increased with the increase of confining pressure at constant heating-temperature, and the failure stress decreased at 100$^{\circ}C$ but increased at 200$^{\circ}C$ under a constant confining pressure. In low temperature tests, the uniaxial compressive and tensile strengths and Young's modulus of these rocks increased as the cooling-temperature is reduced. Also, the uniaxial compressive and tensile strengths of wet rock specimens are less than those of dry rock specimens.

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Development of Wire Temperature Prediction Method in a Continuous Dry Wire Drawing Process Using the High Carbon Steel (고탄소강의 연속 건식 신선 공정에서 선재의 온도 예측 기법 개발)

  • Kim, Yeong-Sik;Kim, Dong-Hwan;Kim, Byeong-Min;Kim, Min-An;Park, Yong-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.2
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    • pp.330-337
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    • 2001
  • Wire drawing process of the high carbon steel with a high speed is usually conducted at room temperature using a number of passes or reductions through consequently located dies. In multi-stage drawing process, temperature rise in each pass affects the mechanical properties of final product such as bend, twist and tensile strength. Also, this temperature rise during the deformation is the reason that the wire in drawing process is broken by the embrittlement due to rapid strain aging effect. This paper presents the estimation of the wire temperature for the multi-stage wire drawing process. Using the proposed calculation method of wire temperature, temperature rise at deformation zone as well as temperature drop in block considering the heat transfer between the block and wire were calculated. As these calculated wire temperatures were applied to the real industrial fields, it was known that the calculated results were in a good agreement with the measured wire temperature.

High Temperature Creep Deformation of Mechanically Alloyed Al-Ti-Si Alloy (기계적 합금법에 의한 Al-Ti-Si합금의 고온 크립 변형)

  • Choe, Cheol-Jin;Park, Won-Uk
    • 연구논문집
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    • s.25
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    • pp.169-173
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    • 1995
  • The high temperature deformation of mechanically alloyed Al-Ti-Si alloy (Al-9.64wt% Ti-1.56wt% Si) was investigated by performing constant load compression creep tests over the temperature range of $673^\circC$K to $723^\circC$K. From the calculation based on the modified power law creep equation for dispersion strengthened alloy, the true creep activation energy, was 176kJ/mole, the true stress exponent was 4.9. Considering the value of activation energy, stress exponent, the shape of primary creep region, it could be concluded that creep deformation in the MA Al-Ti-Si alloy is controlled by dislocation climb.

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Development of the New Type Nozzle and the Thermal Deformation at Workpiece in Grinding (연삭 가공시 공작물의 열변형과 새로운 노즐의 개발)

  • 김남경;안국찬
    • Journal of the Korean Society of Safety
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    • v.11 no.3
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    • pp.10-19
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    • 1996
  • Grinding temperature and thermal deformation(dimensional error) are studied theoretically and experimentally. The propose of this research is clarified loading phenomena and residual stress In order to guide nozzle's efficiency. The main results to be obtained are as follows ; 1) When grinding condition Is high efficient grinding, FEM program is developed about grinding heat and dimensional error. 2) Thermal deformation depend on temperature distribution is in good agreement with experimental results in case of little grinding energy flux but is comparatively in good agreement with in case of large (3.5$\times$10$^{6}$ J/m). 3) In terms of high efficient grinding at field(table speed 4m/min), grinding fluid (dilution 5/100) obtained a good workpiece quality and decreased a grinding temperature. 4) A surface roughness, dimensional error, residual stress and loading phenomena with guide nozzle are decreased and these results obtained a good workpiece quality.

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A Study on Life Assessment for In-Service High-Temperature Components Using Image Processing Technique (컴퓨터 화상처리 기법을 이용한 고온 구조물의 수명평가 연구)

  • 김효진;정재진
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.4
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    • pp.44-50
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    • 1998
  • The creep life fraction can be evaluated by the degree of grain deformation since the grain of Cr-Mo base metal deforms in the direction of stress. The grain deformation method using image processing technique is developed for life assessment of in-service high-temperature components. The new assessment model of grain deformation method is presented to apply to in-service components and is verified by interrupted creep test for ex-serviced material of 1Cr-0.5Mo steel. The proposed model, which is irrespective of stress direction, is to evaluate mean of the absolute deviation for the measured ratios which are diametrical maximum to minimum dimensions for grains.

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High temperature deformation behavior of Sc and Misch metal added Al-Mg alloys (Sc과 Misch Metal을 첨가한 Al-Mg 합금의 고온 변형 거동)

  • Woo, K.D.;Rhy, Y.S.;Kim, S.W.;Kim, D.G.;Yang, C.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.17 no.1
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    • pp.23-28
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    • 2004
  • In this work, the effect of Sc and Mm(misch metal) on the high temperature behavior of Al-Mg alloys was observed. Hardness was increased due to appearance of fine $Al_3Sc$ precipitates. The elongation of Al-Mg-Sc alloy at high temperature was higher than that of Al-Mg-Sc-Mm alloy because Al-Mg-Sc alloy has finer grain sizes than Al-Mg-Sc-Mm alloy. The strain rate sensitivity factor, "m" of Al-Mg-Sc and Al-Mg-Sc-Mm at $475^{\circ}C$ and $1{\times}10^{-2}s^{-1}$ were 0.33 and 0.46, respectively. The activation energy of Al-Mg-Sc and Al-Mg-Sc-Mm alloy for superplastic deformation was 133KJ/mol and 103KJ/mol respectively. The elongation of Al-Mg-Sc alloy at high temperature was decreased by the addition of Mm, but the strength at high temperatures and low strain rate was improved.

Effect of Die-upset Process on Magnetic Properties and Deformation Behavior of Nanostructured Nd-Fe-B Magnets

  • Zhao, R.;Zhang, W.C.;Li, J.J.;Wang, H.J.;Zhu, M.G.;Li, W.
    • Journal of Magnetics
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    • v.16 no.3
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    • pp.294-299
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    • 2011
  • Nd-Fe-B high performance magnets were prepared by die-upset forging. The effects of the deformation parameters on magnetic properties and flow stress were studied. Deformation temperatures in the range of $600{\sim}900^{\circ}C$ enable to achieve an effective anisotropy and temperature $800^{\circ}C$ proves to be suitable for deformation of Nd-Fe-B magnets. The amount of c-axis alignment along the press direction seems to depend on the amount of deformation and a saturation behavior is shown at deformation ratio of 75%. Magnetic properties are also related to strain rate, and maximum energy product is attained at an optimum strain rate of ${\varphi}=1{\times}10^{-2}s^{-1}$. By analyzing the relationship of stress and strain at different deformation temperature during die-upset forging process, deformation behavior of Nd-Fe-B magnets was studied and parameters for describing plastic deformation were obtained. Nd-rich boundary liquid phase, which is additionally decreasing the flow stress during deformation, is supposed to play the role of diffusion path and enhance the diffusion rate.

The Effect of Deformation Heat Compensation in the Hot Forging Analysis of SAF 2507 Stainless Steel (SAF 2507 스텐레스강의 열간단조해석에서 가공열 보정의 효과)

  • 방원규;정재영;장영원
    • Transactions of Materials Processing
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    • v.10 no.3
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    • pp.206-213
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    • 2001
  • Dynamic deformation of metallic materials mostly accompanies substantial amounts of deformation heat. Since the flow stress of deformation is sensitive to temperature, implication of heat due to plastic work is essential to the evaluation of constitutive relations. In this study, a series of compression tests were conducted for SAF 2507 super duplex stainless steel at various temperatures and strain rates. The accumulation of plastic work was calculated through numerical integration and converted into the elevation of temperature. Subsequent logarithmic interpolation deduced isothermal flow surfaces, which were primary input data of finite element analysis. Simple closed die forging process was analyzed and optimized with commercial FEM code applying both raw and calibrated material database. The effect of accounting deformation heat was more noticeable in high-speed forming process.

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Influences of Electrodeposition Variables on Mechanical Properties of Ni-Mn Electrodepositions (Ni-Mn 전착층의 기계적 성질에 미치는 공정조건의 영향)

  • Shin, Ji-Wung;Yang, Seung-Gi;Hwang, Woon-Suk
    • Corrosion Science and Technology
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    • v.13 no.3
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    • pp.102-106
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    • 2014
  • Nickel electrodeposition from sulfamate bath has several benefits such as low internal stress, high current density and good ductility. In nickel deposited layers, sulfur induces high temperature embrittlement, as Ni-S compound has a low melting temperature. To overcome high temperature embrittlement problem, adding manganese is one of the good methods. Manganese makes Mn-S compound having a high melting temperature above $1500^{\circ}C$. In this work, the mechanical properties of Ni-Mn deposited layers were investigated by using various process variables such as concentration of Mn$(NH_2SO_3)_2$, current density, and bath temperature. As the Mn content of electrodeposited layers was increased, internal stress and hardness were increased. By increasing current density, internal stress increased, but hardness decreased. With increasing the bath temperature from 55 to $70^{\circ}C$, internal stress of Ni deposit layers decreased, but hardness didn't change by bath temperature. It was likely that eutectoid manganese led to lattice deformation, and the lattice deformation increased hardness and internal stress in Ni-Mn layers. Increasing current density and decreasing bath temperature would increase a mount of $H_2$ absorption, which was a cause for the rise of internal stress.