• 제목/요약/키워드: High-temperature deformation

검색결과 846건 처리시간 0.027초

공작기계구조물의 열적 거동 해석에 관한 연구 (Thermal Behavior Analysis of Machine Tool Structures using a Predictor-Corrector Method)

  • 이영우;성활경
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.78-81
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    • 2002
  • To achieve high precision machine totals with high speed, it is needed to develop excellent rigidity statically, dynamically and thermally as well. In this view the chief things that thermal deformation of machine tool structure is directly related to high precision. And thermal behavior for transmission procedure have an effect on high precision. It is needed to exact temperature distribution of each members and all contact elements included for machine tool structure. This paper deals with thermal behavior caused by temperature variation in a high speed feeding process. At this procedure of temperature distribution is estimated using a Predictor-Corrector Method.

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페룰 가공용 초정밀 무심 연삭기의 열 특성 해석 (Thermal Characteristic Analysis of a High-Precision Centerless Grinding Machine for Machining Ferrules)

  • 김석일;조재완
    • 한국정밀공학회지
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    • 제23권1호
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    • pp.193-200
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    • 2006
  • To perform the finish grinding process of ferrules which are widely used as fiber optic connectors, a high-precision centerless grinding machine is necessary. The high-precision centerless grinding machine is consisted of the hydrostatic GW and RW spindle systems, hydrostatic RW feeding mechanism, RW swivel mechanism, on-machine GW and RW dressers, and concrete-filled steel bed. In this study, the thermal characteristics of the high-precision centerless grinding machine such as the temperature distribution, temperature rise and thermal deformation, are estimated based on the virtual prototype of the grinding machine and the heat generation rates of heat sources related to the machine operation conditions. The reliability of the predicted results is demonstrated by the temperature characteristics measured from the physical prototype. Especially, the predicted and measured results show the fact that the high-precision centerless grinding machine has very stable thermal characteristics.

가열 및 하중조건에 따른 초고강도콘크리트의 과도변형 (Transient Creep Strain of Ultra High Strength Concrete with Heating and Loading)

  • 최경철;김규용;윤민호;이영욱;황의철;유재철
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2015년도 춘계 학술논문 발표대회
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    • pp.59-60
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    • 2015
  • In this study, stress-strain, thermal expansion strain, total strain and high temperature creep strain of ultra-high-strength concrete with compressive strengths of 80, 130, and 180MPa were experimentally evaluated considering elevated temperature and loading condition. Also, transient creep strain has been calculated by using the results of experiment. Experimental coefficient K was proposed with application of non-steady state creep model. It is considered that the experimental results of this study could be baseline data for deformation behavior analysis of ultra-high-strength concrete.

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Ultra-fine Grained Aluminum Alloy Sheets fabricated by Roll Bonding Process

  • 김형욱
    • 한국재료학회:학술대회논문집
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    • 한국재료학회 2009년도 춘계학술발표대회
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    • pp.6.2-6.2
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    • 2009
  • Ultra-fine grained (UFG) Al alloys, which have submicron grain structures, are expected to show outstanding high strength at ambient temperature and excellent superplastic deformation at elevated temperatures and high strain rate. In order to get the UFG microstructure, various kind of severe plastic deformation (SPD) processes have been developed. Among these processes, accumulative roll bonding (ARB) process is a promising process to make bulky Al sheets with ultrafine grained structure continuously. The purpose of the present study is to clarify the grain refinement mechanism during the ARB process and to investigate on the effects of ultra-fine grained structure on the mechanical properties. In addition, UFG AA8011 alloy (Al-0.72wt%Fe-0.63wt%Si) manufactured by the ARB had fairly large tensile elongation, keeping on the strength. In order to clarify the reason for the increase of elongation in the UFG AA8011 alloy, detailed microstructural and crystallographic analysis was performed by TEM/Kikuchi-line and SEM/EBSP method. The unique tensile properties of the UFG AA8011 alloy could be explained by enhanced dynamic recovery at ambient temperature, owing to the large number of high angle boundaries and the Al matrix with high purity.

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고 Mn 오스테나이트계 스테인리스강의 기계적 성질에 미치는 역변태의 영향 (Effect of Reverse Transformation on the Mechanical Properties of High Manganease Austenitic Stainless Steel)

  • 강창룡;허태영
    • 대한금속재료학회지
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    • 제50권6호
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    • pp.413-418
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    • 2012
  • This study was carried out to investigate the effect of reverse transformation on the mechanical properties in high manganese austenitic stainless steel. Over 95% of the austenite was transformed to deformation-induced martensite by 70% cold rolling. Reverse transformation became rapid above an annealing temperature of $550^{\circ}C$, but there was no significant transformation above $700^{\circ}C$. In addition, with an increasing annealing time at $700^{\circ}C$, reverse transformation was induced rapidly, but the transformation was almost completed at 10 min. There was a rapid decrese in strength and hardness with annealing at temperature above $550^{\circ}C$, while elongation increased rapidly above $600^{\circ}C$. At $700^{\circ}C$, hardness and strength decreased rapidly, and elongation increased steeply with an increasing reverse treatment time up to 10 min, whereas there were no significant change with a treatment time after 10 min. The reverse-transformed austenite showed an ultra-fine grain size less than $0.2{\mu}m$, which made it possible to strengthen the high manganese austenitic stainless steel.

냉각수 유속 변화에 따른 고주파 용접기용 가변 리엑터 / 커패시터의 변형에 관한 연구 (A study on the Deformation of Variable Reactor / Capacitor for High-frequency Welder Due to the Change on the Velocity of Coolant)

  • 국정한;박광진;김기선
    • 한국산학기술학회논문지
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    • 제12권10호
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    • pp.4288-4295
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    • 2011
  • 본 논문에서는 고주파 용접기의 가변 리엑터 및 커패시터를 해석하여 최적화 설계 하였다. 고주파 용접기의 극판 부분은 콘덴서의 역할을 하기 때문에 큰 정전 용량의 콘덴서를 만들기 위해서는 유전율이 큰 재료의 선택과 극판의 면적을 크게 하고, 극판의 간격을 얇게 하여야 한다. 하지만 많은 전류가 흐르기 때문에 저항이 발생하여 열이 발생하게 된다. 이러한 극판의 열 변형을 막기 위하여 냉각수 등을 이용한 방법으로 극판의 열을 식힌다. 이때 극판의 변형 및 온도에 따른 냉각수의 속도를 최적화 하였다.

비 접촉 드라이 가스 시일의 변형에 관한 연구 (FE Deformation Analysis of Noncontact Dry Gas Seal)

  • 허유정;이재환;이안성
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2003년도 추계학술대회 논문집
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    • pp.41-46
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    • 2003
  • In this paper, two different methods are developed to be used for the design of noncontact dry gas seal which is used to prevent gas leakage of high speed rotating shaft-housing machineries. First method is using FEA to compute the deformation of seal face and the other is using Influence Coefficient Method in order to save computation of FEA. In both cases, heat load and mechanical loads are applied such as heat generation, bulk temperature and nodal force, bulk pressure, centrifugal force, respectively. ICM method is verified correct and effective and both methods give reliable and useful deformation results for the design of mechanical seals.

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공작기계 원점 열변형오차의 실시간 규명 및 보상제어 (Real-time Estimation and Compensation of Thermal Error for the Machine Origin of Machine Tools)

  • 안중용
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1998년도 춘계학술대회 논문집
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    • pp.148-153
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    • 1998
  • In order to control thermal deformation of machine origin of machine tools due to internal and external heat sources, the real-time compensation system has been developed. First, GMDH models were constructed to estimate thermal deformation of machine origin for a vertical machining center through the measurement of deformation data and temperature data of specific points on the machine tool. Thermocouples and gap sensors are used respectively for measurement. These models are nonlinear equations with high-order polynomials and implemented in a multilayered perceptron type network structure. Secondly, work origin shift method were developed by implementing digital I/O interface board between CNC controller and IBM-PC. The work origin shift method is to shift the work origin by the compensation amounts which is calculated by pre-established GMDH model. From the experimental result, thermal deformation of machine origin was reduced to below $\pm$5${\mu}{\textrm}{m}$.

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GMA용접 중 콘택트팁의 미세조직과 경도변화 (Variation of Microstructure and Hardness of Contact Tips during GMA Welding)

  • 김남훈;김가희;김희진;유회수;고진현
    • Journal of Welding and Joining
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    • 제22권1호
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    • pp.43-49
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    • 2004
  • Contact tip is located so near to welding arc that it is heated to high temperature during long time welding. In such a situation, tip changes in its microstructure and in turn its mechanical properties. This study was intended to investigate those changes by using simulated heat treatment. As a result of this study, it was confirmed that tip of Cu-P alloy hardened with severe cold deformation lose its initial hardness to a large extent within 60 min due to the occurrence of rapid recrystallization while that of Cu-Cr composition hardened by proper aging treatment can preserve its intial hardness for about 1,000 min or longer. Based on these results, suggested was a guideline that can classify contact tips into two different grades: deformation-hardened type and precipitation-hardened type. Following a guideline, a tip with Cu-Cr composition can be classified into the deformation-hardened type if it is in the over-aged condition. Such a guideline is well described.

내장형 모터와 리니어 모터를 적용한 초고속 수평형 머시닝센터의 열 특성 해석 (Thermal Characteristic Analysis of a High-Speed Horizontal Machining Center with Built-in Motor and Linear Motors)

  • 김석일;조재완
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 춘계학술대회 논문집
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    • pp.416-423
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    • 2004
  • This paper presents the thermal characteristic analysis of a high-speed horizontal machining center with spindle speed of 50,000rpm and feedrate of 120m/fin. The spindle system is designed based on the built-in motor, angular contact ceramic ball bearings, oil-air lubrication and oil-jacket cooling method. The X-axis and Y-axis feeding systems are composed of the linear motors and linear motion guides, and the Z-axis feeding system is composed of the servo-motor, ball screw and linear motion guides. The thermal characteristics such as the temperature distribution, temperature rise, thermal deformation and step response, are estimated based on the finite element model of machining center and the heat generation rates of heat sources related to the machine operation conditions. Especially, the thermal time constant assessed from the step response function is introduced as an index of thermal response characteristics.

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