• Title/Summary/Keyword: High-temperature compression test

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Ti-6Al-4V 합금의 고온성형 시 미세조직 예측에 관한 연구 (Prediction of microstructure during high temperature forming of Ti-6Al-4V alloy)

  • 이유환;신태진;황상무;이종수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.57-60
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    • 2003
  • The purpose of this study is to investigate the high temperature deformation behavior of Ti-6Al-4V alloy and to predict the final microstructure under given forming conditions. Equiaxed and widmanstatten of Ti-6Al-4V alloys were prepared as initial microstructure and the compression tests were performed to obtain the flow curves at high temperatures (700∼1100$^{\circ}C$) and various strain rates (10$\^$-4/∼10$^2$/s). Form the results of compression test various parameters such as strain rate sensitivity (m) and activation energy (Q) were calculated and used to establish constitutive equations. To predict the final microstructure after forming, finite element analysis was performed considering the microstructural parameters such as the grain size and the volume fraction of second phase.

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Ti-6Al-4V 합금의 고온성형시 미세조직 예측에 관한 연구 (Prediction of Microstructure During High Temperature Forming of Ti-6Al-4V Alloy)

  • 이유환;신태진;황상무;박노광;심인옥;이종수
    • 소성∙가공
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    • 제12권4호
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    • pp.290-295
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    • 2003
  • High temperature deformation behavior and prediction of final microstructure after forming of Ti-6Al-4V alloy were investigated in this study. Equiaxed and Widmanstatten microstructures of Ti-6Al-4V alloys were prepared as initial microstructures and compression tests were performed to obtain the flow curves at high temperatures (700∼110$0^{\circ}C$) and various strain rates (10$^{-4}$ ∼10$^2$/s). From the results of compression test, strain rate sensitivity (m) and activation energy (Q) were calculated and used to establish constitutive equation. To predict the final microstructure after farming, finite element analysis was performed considering the microstructural parameters such as grain size and volume fraction of second phase.

소형가스터빈 디스크의 얼간단조 (The Hot Forging of Small Size Gas Turbine Disks)

  • 차도진;송영석;김영득;김동권
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.370-373
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    • 2008
  • Small size gas turbine disk requires good mechanical strength and creep properties at high temperature. In this study, Waspaloy was used as a superalloy to satisfy these specifications. The control of microstructure was needed to satisfy material properties at high temperature. In order to do this, we studied forging conditions and material analysis. Therefore die and preform design conducted so that hot forged gas turbine disk could have a good microstructure. The die and preform shapes are designed with consideration of the predefined hydraulic press capacity and the microstructure of forging product. Also we carried out the hot compression test for Waspaloy in various test conditions. From these results, we obtained the forging conditions as material temperature, die velocity etc. To verify these forging conditions, we conducted FE simulations by means of the DEFORM 2D-HT. In this study, the hot closed die and preform designs were completed to offer high temperature material properties of a small size gas turbine.

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Ni계 초내열합금 NIMONIC 80A의 고온변형거동 (High Temperature Deformation Behavior of a NIMONIC 80A Ni-based Superalloy)

  • 하민철;황시우;김종수;김철유;박경태
    • 소성∙가공
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    • 제22권5호
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    • pp.258-263
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    • 2013
  • The deformation behavior of NIMONIC 80A was studied in the high temperature range of $900{\sim}1200^{\circ}C$ and for strain rates varying between 0.02 and $20s^{-1}$ via the hot compression test. Processing maps for hot working were constructed on the basis of the power dissipation efficiency using a dynamic material model. The results showed that the strength during hot compression increased with increasing strain rate and decreasing temperature. At low strains, the processing map of NIMONIC 80A did not reveal any instability domain regardless of the strain rate and temperature. However, at high strains, the processing map exhibited an instability domain at a low strain rate of $0.2s^{-1}$ and within a temperature range of $900{\sim}960^{\circ}C$. In the instability domain, the deformed microstructure exhibited shear bands and carbide precipitation while, in the safe domain, full recrystallization occurred.

변형속도에 따른 M1 마그네슘 합금의 고온변형 중 미세조직 형성 거동 (Effect of Strain Rate on Microstructure Formation Behavior of M1 Magnesium Alloy During High-temperature Deformation)

  • 이규정;김권후
    • 열처리공학회지
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    • 제32권1호
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    • pp.1-11
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    • 2019
  • In this study, microstructure evolution and crystallographic orientation are investigated under various deformation conditions in M1 magnesium alloy. M1 magnesium ingot was rolled at 673 K with the rolling reduction of 30%. The compression test specimens were machined out from rolled plate, and then the specimens were annealed at 823 K for 1h. Uniaxial compression tests were conducted at 723 K and under the strain rate ranging from $5.0{\times}10^{-4}s^{-1}$ to $5.0{\times}10^{-2}s^{-1}$ up to a true strain of -1.0. For observation of crystal orientation distribution, EBSD measurement was performed. Occurrence of the dynamic recrystallization and grain boundary migration were confirmed in all case of the specimens. The distribution of the grains is not uniformed in the experimental conditions.

고온재압밀 점토의 역학적 거동특성에 관한 연구 (Geotechnical Characteristics of Clays Reconsolidated at High Temperature)

  • 이강일
    • 한국지반공학회논문집
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    • 제19권2호
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    • pp.7-14
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    • 2003
  • 본 연구는 광양만 지역과 목포 남악지역의 점토를 이용하여 양생온도를 20$\times$, 50$\times$ , 80$\times$로 달리하고 각각의 온도에서 양생기간을 1일, 7일 14일, 40일로 하여 재성형.재압밀 시료를 제작하여 양생온도.양생기간이 연대효과 재현에 어떤 영향이 있는지를 밝히고, 불교란시료와 재압밀된 점토의 역학적 특성과 연대효과의 특성을 알아보기 위하여 1축압축시험, 3축압축시험 그리고 표준압밀시험을 실시하였다. 그 결과 압축지수비는 원지반점토의 연대효과를 나타내는데 유용한 지수임을 확인할 수 있었으며 또한 고온으로 양생한 점토가 연대효과를 잘 표현하고 연대효과의 재현에 필요한 최적의 양생온도는 80$\times$ 정도 부근이고 양생기간은 27일정도 임을 알 수 있었다.

Analysis of the Strength Property for TiC-Mo Composites at High Temperature

  • Shin, Soon-Gi
    • 한국재료학회지
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    • 제24권4호
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    • pp.201-206
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    • 2014
  • TiC-21 mol% Mo solid solution (${\delta}$-phase) and TiC-99 mol% Mo solid solution (${\beta}$-phase), and TiC-(80~90) mol% Mo hypo-eutectic composite were deformed by compression in a temperature range from room to 2300 K and in a strain rate range from $4.9{\times}10^{-5}$ to $6.9{\times}10^{-3}/s$. The deformation behaviors of the composites were analyzed from the strengths of the ${\delta}$- and ${\beta}$-phases. It was found that the high strength of the eutectic composite is due primarily to solution hardening of TiC by Mo, and that the ${\delta}$-phase undergoes an appreciable plastic deformation at and above 1420 K even at 0.2% plastic strain of the composite. The yield strength of the three kinds of phase up to 1420 K is quantitatively explained by the rule of mixture, where internal stresses introduced by plastic deformation are taken into account. Above 1420 K, however, the calculated yield strength was considerably larger than the measured strength. The yield stress of ${\beta}$-phase was much larger than that of pure TiC. A good linear relationship was held between the yield stress and the plastic strain rate in a double-logarithmic plot. The deformation behavior in ${\delta}$-phase was different among the three temperature ranges tested, i.e., low, intermediate and high. At an intermediate temperature, no yield drop occurred, and from the beginning the work hardening level was high. At the tested temperature, a good linear relationship was held in the double logarithmic plot of the yield stress against the plastic strain rate. The strain rate dependence of the yield stress was very weak up to 1273 K in the hypo-eutectic composite, but it became stronger as the temperature rose.

Zr 계 비정질 합금의 고온 변형거동과 성형성 예측 (High Temperature Deformation Behavior and Formability of Zr-Cu-Al-Ni Bulk Metallic Glass)

  • 전현준;이광석;장영원
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.123-126
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    • 2007
  • Deformation behavior of $Zr_{55}Cu_{30}Al_{10}Ni_5$ (at. %) bulk metallic glass (BMG) fabricated by suction casting method has been investigated at elevated temperatures in this study. The BMG was first verified to have an amorphous structure thru X-ray diffraction (XRD) and differential scanning calorimetry (DSC). A series of compression tests has consequently been performed in supercooled liquid temperature region to investigate the high temperature deformation behavior. A transition from Newtonian to non-Newtonian flow appeared to take place depending upon both the strain rate and test temperature. A processing map based on a dynamic materials model has been constructed to estimate a feasible forming condition for this BMG alloy.

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Zr계 비정질 합금의 고온 변형거동과 성형성 예측 (High Temperature Deformation Behavior and Estimation for Formability of Zr55Cu30Al10Ni5 Bulk Metallic Glass)

  • 전현준;이광석;장영원
    • 소성∙가공
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    • 제16권4호
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    • pp.309-312
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    • 2007
  • Deformation behavior of $Zr_{55}Cu_{30}Al_{10}Ni_5$(at. %) bulk metallic glass(BMG) fabricated by suction casting method has been investigated at elevated temperatures in this study. The BMG was first verified to have an amorphous structure with the analysis of X-ray diffraction(XRD) and differential scanning calorimetry(DSC) data. A series of compression tests has consequently been performed in the region of supercooled liquid temperature to investigate the behavior of high temperature deformation. A transition from Newtonian to non-Newtonian flow appeared to take place depending upon both the strain rate and test temperature. A processing map based on a dynamic materials model has been constructed to estimate a feasible forming condition for this BMG alloy.

Subcooling Bypass Technology를 적용한 압축기 토출 냉매 온도 감소에 관한 연구 (A Study on the Decrease of Compressor Discharge Temperature Using Subcooling Bypass Technology)

  • 곽경민;배철호
    • 설비공학논문집
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    • 제21권6호
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    • pp.326-332
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    • 2009
  • The purpose of the study is to decrease the refrigerant temperature at the outlet of the compressor under high thermal load conditions for air cooled vapor compression refrigeration system. The subcooling bypass line called subcooling bypass technology(SBT) is installed to the window type A/C system to investigate the performance test. The standard air calorimeter test method is applied to measure the refrigerant temperature at the outlet of the compressor, cooling capacity, power consumption, and system EER. The refrigerant temperature at the outlet of the compressor decreases as the bypass rate increases. When the bypass rate is 8.2%, the refrigerant temperature at the outlet of the compressor decreases $2.8^{\circ}C$ while the cooling capacity and EER are the same as the conventional A/C unit.