• Title/Summary/Keyword: High-speed press

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Optimization of the anti-snow performance of a high-speed train based on passive flow control

  • Gao, Guangjun;Tian, Zhen;Wang, Jiabin;Zhang, Yan;Su, Xinchao;Zhang, Jie
    • Wind and Structures
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    • v.30 no.4
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    • pp.325-338
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    • 2020
  • In this paper, the improvement of the anti-snow performance of a high-speed train (HST) is studied using the unsteady Reynolds-Averaged Navier-Stokes simulations (URANS) coupled with the Discrete Phase Model (DPM). The influences of the proposed flow control scheme on the velocity distribution of the airflow and snow particles, snow concentration level and accumulated mass in the bogie cavities are analyzed. The results show that the front anti-snow structures can effectively deflect downward the airflow and snow particles at the entrance of the cavities and alleviate the strong impact on the bogie bottom, thereby decrease the local accumulated snow. The rotational rear plates with the deflecting angle of 45° are found to present well deflecting effect on the particles' trajectories and force more snow to flow out of the cavities, and thus significantly reduce the accretion distribution on the bogie top. Furthermore, running speeds of HST are shown to have a great effect on the snow-resistance capability of the flow control scheme. The proposed flow control scheme achieves more snow reduction for HST at higher train's running speed in the cold regions.

Impact performance study of filled thin-walled tubes with PM-35 steel core

  • Kunlong Tian;Chao Zhao;Yi Zhou;Xingu Zhong;Xiong Peng;Qunyu Yang
    • Structural Engineering and Mechanics
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    • v.91 no.1
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    • pp.75-86
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    • 2024
  • In this paper, the porous metal PM-35 is proposed as the filler material of filled thin-walled tubes (FTTs), and a series of experimental study is conducted to investigate the dynamic behavior and energy absorption performance of PM-35 filled thin-walled tubes under impact loading. Firstly, cylinder solid specimens of PM-35 steel are tested to investigate the impact mechanical behavior by using the Split Hopkinson pressure bar set (SHP); Secondly, the filled thin-walled tube specimens with different geometric parameters are designed and tested to investigate the feasibility of PM-35 steel applied in FTTs by the orthogonal test. According to the results of this research, it is concluded that PM-35 steel is with the excellent characteristics of high energy absorption capacity and low yield strength, which make it a potential filler material for FTTs. The micron-sizes pore structure of PM-35 is the main reason for the macroscopic mechanical behavior of PM-35 steel under impact loading, which makes the material to exhibit greater deformation when subjected to external forces and obviously improve the toughness of the material. In addition, PM-35 steel core-filled thin-wall tube has excellent energy absorption ability under high-speed impact, which shows great application potential in the anti-collision structure facilities of high-speed railway and maglev train. The parameter V0 is most sensitive to the energy absorption of FTT specimens under impact loading, and the sensitivity order of different variations to the energy absorption is loading speed V0>D/t>D/L. The loading efficiency of the FTT is affected by its different geometry, which is mainly determined by the sleeve material and the filling material, which are not sensitive to changes in loading speed V0, D/t and D/L parameters.

Characteristics of Cationic Starches and Esterified Starches for ASA Sizing (ASA 유화용 양성전분과 에스테르화전분의 특성 평가)

  • Kim, Jong-Soo;Lee, Hak-Lae
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.40 no.4
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    • pp.16-26
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    • 2008
  • It is of great importance to decrease sheet break at the size press to enhance the runnability of today's high speed paper machines. To achieve this purpose it is required to control the penetration of the starch solutions at the size press. Use of ASA sizing system provides diverse advantages in improving machine runnability since it allows us to get rapid sizing development at the size press. Domestic paper industries, however, has not enjoyed these benefits of ASA sizing system mainly because of the poor efficiency of domestic corn starches used for ASA emulsification. To improve the emulsion stability and ASA sizing efficiency, it has been pointed out that new cationic starches are needed. In this study two methods of starch modifications, i.e. esterfication of cationic corn starch with OSA (Octenyl Succinic Anhydride), and acid hydrolysis by sulfuric acid were employed as methods to improve ASA sizing efficiency. The effect of these modification was compared with conventional cationic starches.

Development of Adjust Plate Progressive Die (자동차용 Adjust Plate Progressive 금형 개발)

  • Bae, Yong-Hwan;Ban, Gab-Su
    • Journal of the Korean Society of Safety
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    • v.17 no.4
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    • pp.1-4
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    • 2002
  • A automatic production system was developed for high productivity and safety. The semi-progressive die was unfavorable for more productivity, safety, material extravagance and incongruent high-speed production. Developed progressive die is suitable for the high production and guarantee triple production by acceptance of three array type for automobile adjust plate. We adopt Pro-$Engineer{\circledr}$ for three dimensional computer aided design suitable for the disassembly and assembly evaluation. The conclusion of this study is as follow. First, press die parts solid modeling system is built by using Pro-$Engineer{\circledr}$ through this research and verified allowable tolerance and possibility of assembly and disassembly of parts. Therefore we can reduce die manufacturing time and cost. Second, We produce 1000 units pet hot coil 1ton by traditional method, but we can acomplish material saving effect about 12% as 120 units in case of new progressive die. Fourth, we acomplished manufacturing cost curtailment effect more than 20% in comparison with traditional method.

A Practical Study on the Solid-Liquid Separation of the Swine Wastewater from Slurry Feedlot (슬러리 양돈분뇨의 최적 고액분리 방안 연구)

  • Park, Seung-Kyun;Choi, Jae-Gil;Chung, Yoon-Jin
    • Journal of the Korea Organic Resources Recycling Association
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    • v.8 no.2
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    • pp.60-70
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    • 2000
  • The swine wastewater from slurry feedlot has been a social problem in Korea since the proper treatment is very difficult. Therefore, a practical study on the Solid-Liquid separation of swine wastewater from slurry feedlot was carried out as a pan of pretreatment for the successful biological treatment. The appropriate type of coagulant and optimum dosage were proposed for the most efficient Solid-Liquid separation and the best Solid-Liquid separation methods for different size of feedlot were determined through the tests with field-scaled Solid-Liquid separation equipment. The appropriate coagulant for the conditioning of dewatering property was E-851, which is a cationic polyelectrolyte made of polyacrylamide, and the optimum dosage was 0.24~0.6% of unit solids weight. Mesh Screen, Drum Screen, Cyclone Drum Filter, Screw Press, High-speed Screw Decanter, Low-speed Screw Decanter, and Dissolved Air Flotation Process had been investigated in this study. According to the results, the Screw Press was the best dewatering equipment for the small & medium size for feedlot and low-speed Screw Decanter was the best for the large size feedlot & public owned treatment facilities for the primary Solid-Liquid separation, and the most suitable secondary treatment process was DAF. On the other hand, reductions for the requirement of bulking agent and organic loading by Solid-Liquid separation process were 94.8% and 84.7%, respectively Therefore, the Solid-Liquid separation process must be required for the successful treatment of swine wastewater from slurry feedlot.

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Galloping analysis of roof structures

  • Zhang, Xiangting;Zhang, Ray Ruichong
    • Wind and Structures
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    • v.6 no.2
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    • pp.141-150
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    • 2003
  • This paper presents galloping analysis of multiple-degree-of-freedom (MDOF) structural roofs with multiple orientations. Instead of using drag and lift coefficients and/or their combined coefficient in traditional galloping analysis for slender structures, this study uses wind pressure coefficients for wind force representation on each and every different orientation roof, facilitating the galloping analysis of multiple-orientation roof structures. In the study, influences of nonlinear aerodynamic forces are considered. An energy-based equivalent technique, together with the modal analysis, is used to solve the nonlinear MDOF vibration equations. The critical wind speed for galloping of roof structures is derived, which is then applied to galloping analysis of roofs of a stadium and a high-rise building in China. With the aid of various experimental results obtained in pertinent research, this study also shows that consideration of nonlinear aerodynamic forces in galloping analysis generally increases the critical wind speed, thus enhancing aerodynamic stability of structures.

The effect of vehicle velocity and drift angle on through-body AUV tunnel thruster performance

  • Saunders, Aaron;Nahon, Meyer
    • Ocean Systems Engineering
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    • v.1 no.4
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    • pp.297-315
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    • 2011
  • New applications of streamlined Autonomous Underwater Vehicles require an AUV capable of completing missions with both high-speed straight-line runs and slow maneuvers or station keeping tasks. At low, or zero, forward speeds, the AUV's control surfaces become ineffective. To improve an AUV's low speed maneuverability, while maintaining a low drag profile, through-body tunnel thrusters have become a popular addition to modern AUV systems. The effect of forward vehicle motion and sideslip on these types of thrusters is not well understood. In order to characterize these effects and to adapt existing tunnel thruster models to include them, an experimental system was constructed. This system includes a transverse tunnel thruster mounted in a streamlined AUV. A 6-axis load cell mounted internally was used to measure the thrust directly. The AUV was mounted in Memorial University of Newfoundland's tow tank, and several tests were run to characterize the effect of vehicle motion on the transient and steady state thruster performance. Finally, a thruster model was modified to include these effects.

Numerical calculations of aerodynamic performance for ATM train at crosswind conditions

  • Rezvani, Mohammad Ali;Mohebbi, Masoud
    • Wind and Structures
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    • v.18 no.5
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    • pp.529-548
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    • 2014
  • This article presents the unsteady aerodynamic performance of crosswind stability obtained numerically for the ATM train. Results of numerical investigations of airflow past a train under different yawing conditions are summarized. Variations of occurrence flow angle from parallel to normal with respect to the direction of forward train motion resulted in the development of different flow patterns. The numerical simulation addresses the ability to resolve the flow field around the train subjected to relatively large yaw angles with three-dimensional Reynolds-averaged Navier-Stokes equations (RANS). ${\kappa}-{\varepsilon}$ turbulence model solved on a multi-block structured grid using a finite volume method. The massively separated flow for the higher yaw angles on the leeward side of the train justifies the use of RANS, where the results show good agreement with verification results. A method of solution is presented that can predict all aerodynamic coefficients and the wind characteristic curve at variety of angles at different speed.

Hydrodynamics prediction of a ship in static and dynamic states

  • Du, P.;Ouahsine, A.;Sergent, P.
    • Coupled systems mechanics
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    • v.7 no.2
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    • pp.163-176
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    • 2018
  • The ship hydrodynamics in static and dynamic states were investigated using 3-dimensional numerical simulations. The static case simulated a fixed ship, while the dynamic case considered a ship with free sinkage and trim using the mesh morphing technique. High speed was found to increase the wave elevation around the ship. Compared with the static case, the dynamic case seemed to generate higher waves near the bow and after the stern. The frictional resistance was found be to more dominant. However, the pressure resistance became gradually important with the increase of the ship speed. The trim and sinkage were also analyzed to characterize the ship hydrodynamics in the dynamic state.

Small Electrode Ring Forming by Multi-Forming Process (멀티 성형 가공법을 활용한 전극용 소형 링 성형)

  • Yoon, Il-Chae;Ko, Tae-Jo;Lee, Chun;Kim, Hui-Sul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.3
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    • pp.38-45
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    • 2009
  • Recently, LCD Backlight Unit is being replaced from cold cathode fluorescent lamp(CCFL) to external electrode fluorescent lamp(EEFL) because the EEFL has high energy efficiency and long life. Also, it can reduce energy consumption and weight. So far, external electrode ring for EEFL is produced by sheet metal press forming process. Therefore it had low precision and much material loss. To solve these problems, Multi-Forming process that has five step forming process was invented. However, low productivity is another barrier. Product speed that is controlled by the rotational speed cannot be increased due to the unsatisfied design specification. The reason is that the gap between rolled two edge parts of the sheet plate is tightly inspected. Regarding this factor, the understanding of forming behavior to each process is inevitable. This paper describes the CAE analysis of the multi-forming process by PAM-STAMP.

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