• Title/Summary/Keyword: High-k material

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Application of femtosecond laser hole drilling with vibration for thin Invar alloy using fine metal mask in AMOLED manufacturing process (AMOLED 제조공정에 사용되는 Fine Metal Mask 용 얇은 Invar 합금의 진동자를 이용한 펨토초 레이저 응용 홀 드릴링)

  • Choi, Won-Suk;Kim, Hoon-Young;Shin, Young-Gwan;Choi, Jun-ha;Chang, Won-Seok;Kim, Jae-Gu;Cho, Sung-Hak;Choi, Doo-Sun
    • Design & Manufacturing
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    • v.14 no.3
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    • pp.44-49
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    • 2020
  • One of display trends today is development of high pixel density. To get high PPI, a small size of pixel must be developed. RGB pixel is arranged by evaporation process which determines pixel size. Normally, a fine metal mask (FMM; Invar alloy) has been used for evaporation process and it has advantages such as good strength, and low thermal expansion coefficient at low temperature. A FMM has been manufactured by chemical etching which has limitation to controlling the pattern shape and size. One of alternative method for patterning FMM is laser micromachining. Femtosecond laser is normally considered to improve those disadvantages for laser micromachining process due to such short pulse duration. In this paper, a femtosecond laser drilling for thickness of 16 ㎛ FMM is examined. Additionally, we introduce experimental results for controlling taper angle of hole by vibration module adapted in laser system. We used Ti:Sapphire based femtosecond laser with attenuating optics, co-axial illumination, vision system, 3-axis linear stage and vibration module. By controlling vibration amplitude, entrance and exit diameters are controllable. Using vibrating objective lens, we can control taper angle when femtosecond laser hole drilling by moving focusing point. The larger amplitude of vibration we control, the smaller taper angle will be carried out.

The Hot Forging of Small Size Gas Turbine Disks (소형가스터빈 디스크의 얼간단조)

  • Cha, D.J.;Song, Y.S.;Kim, D.K.;Kim, Y.D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.370-373
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    • 2008
  • Small size gas turbine disk requires good mechanical strength and creep properties at high temperature. In this study, Waspaloy was used as a superalloy to satisfy these specifications. The control of microstructure was needed to satisfy material properties at high temperature. In order to do this, we studied forging conditions and material analysis. Therefore die and preform design conducted so that hot forged gas turbine disk could have a good microstructure. The die and preform shapes are designed with consideration of the predefined hydraulic press capacity and the microstructure of forging product. Also we carried out the hot compression test for Waspaloy in various test conditions. From these results, we obtained the forging conditions as material temperature, die velocity etc. To verify these forging conditions, we conducted FE simulations by means of the DEFORM 2D-HT. In this study, the hot closed die and preform designs were completed to offer high temperature material properties of a small size gas turbine.

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Development of 3-Dim FEM Multi-Material Hydrocode (3차원 FEM 다중물질 하이드로코드 개발 현황)

  • Lee, Min-Hyung
    • Journal of the Korea Institute of Military Science and Technology
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    • v.11 no.5
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    • pp.116-123
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    • 2008
  • Hydrocodes are large computer programs that can be used to solve a wide variety of highly transient problems such as high-speed impact and explosion events. This paper describes the recent activity to develop a Multi-material hydrocode in Korea. The code consists of two stages; Lagrangian, and remap stages. Although a sophisticated contact algorithm has been developed for Lagrangian calculations, a relatively simple mechanics at the interfaces of materials are used in the multi-material Eulerian code. Volume of fluid interface reconstruction methods are used to resolve the interfaces between different materials. For the advection stage of the cell centered properties, one-dimensional hyperbolic equation is used. Test problems demonstrated here are the high-speed impact/penetration and explosion problems.

dispersion and relaxation of Epoxy/Layered Nanocomposite (에폭시/나노층상복합재료의 유전분산과 완화)

  • Ahn, Joon-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.06a
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    • pp.87-87
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    • 2010
  • Epoxy/mica has been used as the material of high-voltage rotator stator winding due to its high insulation performance, mechanical strength, and thermal stability. In recent years, however, it shows frequent changes in the load of generators and frequent automatic stops due to the significant increase in peak loads from the increase in the applied load of power facilities according to the introduction of advanced and high-technology equipments. Thus, it is necessary to develop new materials that highly develop the conventional insulation materials. Nanotechnology introduced in the present time has become an alternative plan that overcomes such technical limitations. In addition, the nano-scaled intercalation composite has been known as the material that represent excellent electrical, mechanical, and thermal characteristics compared to the conventional materials. This study investigated the dielectric dispersion and relaxation characteristics of the nanocomposite, which was fabricated by mixing epoxy matrix with nano-scaled intercalation mica and clay, according to changes in frequencies and temperatures.

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Physicochemical characterization of porcine bone-derived grafting material and comparison with bovine xenografts for dental applications

  • Lee, Jung Heon;Yi, Gyu Sung;Lee, Jin Woong;Kim, Deug Joong
    • Journal of Periodontal and Implant Science
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    • v.47 no.6
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    • pp.388-401
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    • 2017
  • Purpose: The physicochemical properties of a xenograft are very important because they strongly influence the bone regeneration capabilities of the graft material. Even though porcine xenografts have many advantages, only a few porcine xenografts are commercially available, and most of their physicochemical characteristics have yet to be reported. Thus, in this work we aimed to investigate the physicochemical characteristics of a porcine bone grafting material and compare them with those of 2 commercially available bovine xenografts to assess the potential of xenogenic porcine bone graft materials for dental applications. Methods: We used various characterization techniques, such as scanning electron microscopy, the Brunauer-Emmett-Teller adsorption method, atomic force microscopy, Fourier-transform infrared spectroscopy, X-ray diffraction, and others, to compare the physicochemical properties of xenografts of different origins. Results: The porcine bone grafting material had relatively high porosity (78.4%) and a large average specific surface area (SSA; $69.9m^2/g$), with high surface roughness (10-point average roughness, $4.47{\mu}m$) and sub-100-nm hydroxyapatite crystals on the surface. Moreover, this material presented a significant fraction of sub-100-nm pores, with negligible amounts of residual organic substances. Apart from some minor differences, the overall characteristics of the porcine bone grafting material were very similar to those of one of the bovine bone grafting material. However, many of these morphostructural properties were significantly different from the other bovine bone grafting material, which exhibited relatively smooth surface morphology with a porosity of 62.0% and an average SSA of $0.5m^2/g$. Conclusions: Considering that both bovine bone grafting materials have been successfully used in oral surgery applications in the last few decades, this work shows that the porcinederived grafting material possesses most of the key physiochemical characteristics required for its application as a highly efficient xenograft material for bone replacement.

Characteristics of Fatigue Crack Growth for Camshaft Material Applied to High Frequence Induction Treatment (고주파열처리를 적용한 캠 샤프트 소재의 피로균열진전 특성)

  • Lee, Hyun-Jun;Park, Sung-Ho;Park, Won-Jo
    • Journal of Ocean Engineering and Technology
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    • v.23 no.3
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    • pp.46-52
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    • 2009
  • Nowadays, many components in automobile, aircraft, offshore structure and industry require lightness and high strength. However, since developments of advanced materials have limitations, it mainly is applying to method of surface hardening. This study offered research about camshaft that is one among engine important component. The material used in this study is 0.53% carbon steel as structure material of camshaft, splineshaft, coupling, pulley, driveshaft et cetera. Camshaft is processed using mainly carbon steel, and receives wear and fatigue by special quality high speed of parts. Therefore, camshaft need surface hardening to improve camshaft's fatigue life and increase durability of engine. This study compare to residual stress and martensite microstructure created by high frequency induction treatment, and these results lead to the conclusion of fatigue crack growth characteristics.

Development of Levitation Control for High Accuracy Magnetic Levitation Transport System (초정밀 자기부상 이송장치의 부상제어기 개발)

  • Ha, Chang-Wan;Kim, Chang-Hyun;Lim, Jaewon
    • Journal of Institute of Control, Robotics and Systems
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    • v.22 no.7
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    • pp.557-561
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    • 2016
  • Recently, in the manufacturing process of flat panel displays, mass production methods of inline system has been emerged. In particular the next generation OLED display manufacturing process, horizontal inline evaporation process has been tried. It is important for the success of OLED inline evaporation process to develop a magnetic levitation transport system capable of transferring a carrier equipped with a mother glass with high accuracy without any physical contact along the rail under vacuum condition. In the case of existing wheel-based transfer system, it is not suitable for OLED evaporation process requiring high cleanliness. On the other hand, the magnetic levitation transport system has an advantage that it does not generate any dust and it is possible to achieve high-precision control because there are not non-linear factors such as friction force. In this paper, we introduce the high-precision magnetic levitation transport system, which is currently under development, for OLED evaporation process.

Development of A Cam Type High-speed Transplanting Mechanism (캠식 고속 식부장치의 개발)

  • 박홍제;박영준;김경욱
    • Journal of Biosystems Engineering
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    • v.25 no.6
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    • pp.445-456
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    • 2000
  • A can type high-speed transplanting mechanism was developed. The mechanism consists of a cam and an epicycle gear train with one sun gear in the middle and four planet gears in a row but symmetric with respect to the sun gear. Two planting knives are pivoted on the two outer gears. When sun gear rotates with a constant velocity the planting knife rotates also with a constant velocity. This constant motion of the transplanting knife is accelerated partially by a cam fixed in the gear housing so that the locus of the planting knife becomes similar to that generated by a crank-type transplanting mechanism. This cam-type transplanting mechanism can solve the problems associated with the rotary-type transplanting mechanisms. The mechanism was designed with an aid of computer simulation and proved applicable to high speed transplanters by its mock-up model. The design process of the mechanism was presented and dynamic analysis was also carried out to show the advantages of the mechanism over the rotary type high-speed planting mechanism.

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The Analysis of Physicochemical and Sensory Characteristics in Brown Stock - Comparison of Traditional Method and High-Pressure Extracted Method - (갈색 육수의 이화학적 및 관능적 특성 분석 - 전통 방식과 고압 가열 방식 비교 -)

  • Choi, Soo-Keun;Jang, Hyuk-Rae;Rha, Young-Ah
    • Culinary science and hospitality research
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    • v.14 no.3
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    • pp.196-209
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    • 2008
  • This study was conducted to mass-produce brown stock optimized by using a high-pressure heating extractor and to use brown stock as a material for developing various products. For these purposes, we attempted to produce standardized brown stock by extracting brown stock using a high-pressure heating extractor and compared it with brown stock extracted by the traditional method in terms of general elements and mechanical and sensory characteristics. With regard to how to prepare optimal brown stock, the best brown stock was that extracted seven times repeatedly by the traditional method, but the method had a large economic loss in terms of material consumption and took a long time in extraction. Thus, considering time and labor, it was concluded that extraction at 120$^{\circ}C$ for 15 hours using a high-pressure heating extractor is the optimal extraction condition in terms of economic efficiency and quality. The results of this study are expected to be useful as a practical material for making brown stock production process more convenient, applying cooks' traditional cooking techniques to mass production, maintaining standardized superior quality and taste, and improving shelf life.

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High strain rate tensile test of sheet metals with a new tension split Hopkinson bar (박판의 고변형률에서의 기계적특성을 얻기위한 Tension Split Hopkinson bar의 제작 및 실험)

  • Jung, Dong-Taek;Huh, Hoon;Kang, Woo-Jong;Cho, Sang-Soon
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.106-110
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    • 1997
  • A split Hopkinson bar has been used for obtaining material properties in high strain rate state, In this paper, the apparatus was modified to obtain the high strain rate properties of sheet metal for an autobody. From the experiments with the new apparatus, the material properties of SPCEN in the high strain rate state have been acquired and compared with quasi-static experimental results.

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