• 제목/요약/키워드: High-density compaction

검색결과 131건 처리시간 0.029초

Fe-Si/Fe 혼합분말의 온간성형 및 자성특성 (Warm Compaction of Fe-Si/Fe Powder Mixture and its Magnetic Property)

  • 김세훈;석명진;김영도
    • 한국분말재료학회지
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    • 제16권4호
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    • pp.249-253
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    • 2009
  • 3-D shape soft magnetic composite parts can be formed by general compaction method of powder metallurgy. In this study, the results on the high density nanostructured Fe-Si/Fe composite prepared by a warm compaction method were presented. Ball-milled Fe-25 wt.%Si powder, pure Fe powder and Si-polymer were mixed and then the powder mixture was compacted at various temperatures and pressures. Pore free density of samples up to 95% theoretical value has been obtained. The warm compacted sample prepared at 650 MPa and 240$^{\circ}C$ had highest compaction properties in comparison with other compacts prepared at 300, 400 MPa and room temperature and 120$^{\circ}C$. The magnetic properties such as core loss, magnetization saturation and coercivity were measured by B-H curve analyzer and vibration sample magnetometer.

Fabrication of MgB2 superconducting wires with advanced Mg-Powder-Compaction process

  • Oh, S.H.;Oh, Y.S.;Jang, S.H.;Moon, Y.H.;Chung, K.C.;Kang, S.H.
    • 한국초전도ㆍ저온공학회논문지
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    • 제23권4호
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    • pp.14-18
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    • 2021
  • The Mg-Powder-Compaction (MPC) process is proposed to fabricate the MgB2 superconducting wires. Mg powder wall, similar to the Mg metal tube, inside the Nb outer sheath has been made and the stochiometric B powder was inserted into the wall. Even though the very high MgB2 core density of 2.53 g/cm3 is obtained, the superconducting area fraction of MgB2 is not high enough for the applications. In this work, an advanced MPC process was adopted by adding Mg powder into B powder. The Mg powder wall in the initial wire was fabricated by controlling the wall thickness while maintaining a constant density, and the mixture of B and Mg powder was filled into the Mg powder wall with the same filling density. It is found that the reduction in the area of the Mg powder wall proceeds similar to the wire, and the Mg powder wall is well maintained at the final wire diameter, which is advantage for the fabrication of long wires. With the advanced MPC process, as the added Mg is increased the densities of MgB2 core is decreased and the porous structure is formed, it is found that the area fraction of superconducting MgB2 increase up to the 37.7 % with the improved high critical current density (Jc) and the engineering critical current density (Je).

Shearing Properties of Hard Metal Powder and Iron Powder in the Low Density Range

  • Jonsen, P.;Haggblad, H.A.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.1296-1297
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    • 2006
  • Both plastic and elastic properties change dramatically from the beginning to the end of the compaction phase. Previous investigations have shown that powder transfer and high powder flow during initial compaction at low density affects the strength of the final component significantly. Investigated here are shear failure and elastic shear modulus in the low density range for hard metal powder and for pre-alloyed water atomized iron powder. Direct shear test equipment for sand and clay has been modified to measure the shearing properties of powder for an axial loading between 1 kPa and 500 kPa.

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토목섬유 보강이 고함수비 점성토의 다짐에 미치는 영향 (Effects of Geosynthetic Reinforcement on Compaction of High Water Content Clay)

  • 노한성
    • 한국지반공학회논문집
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    • 제21권2호
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    • pp.67-84
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    • 2005
  • 본 연구는 포화된 연약 점성토에 대한 보강효과를 분석하기 위하여 롤러 다짐장비를 사용하여 수행하였다. 시료는 12시간 수침으로 포화 상태를 만들었으며, 철재 롤러로 평면변형을 상태에서 5cm 층 두께로 4층의 다짐을 실시하였다. 보강효과를 분석하기 위하여 무보강 조건 및 부직포와 직포로 구성된 복합보강재를 사용한 보강조건으로 다짐 공시체를 제작하였다. 복합보강재의 배수효과와 인장 보강효과로 고함수비 점성토의 지지력을 증가시켜, 보강토에 대하여 큰 다짐하중을 가할 수 있게 되어 보다 큰 밀도를 효과적으로 얻을 수 있다. 또한 다짐 작업시 보강재에 의해 연직재하 하중에 대한 전단저항 반력의 감소에 의해 다짐효율을 증가시킨다. 공시체 저면에서의 최대 연직응력은 다짐두께가증가 할수록 감소하게 된다. 한편 보강재는 롤러의 연직하부의 지반강성을 증가시켜 응력집중현상이 발생한다. 이로인하여 공시체 저면에서 보다 높은 연직응력 수준을 유지하며 보다 효과적인 다짐 특성을 제공하게 된다. 시험결과로부터 연약점성토의 효과적인 다짐을 위해서는 보강재가 필수적으로 요구된다고 할 수 있다.

Compaction of Ultra-fine WC Powder by High-Speed Centrifugal Compaction Process

  • Suzuki, Hiroyuki Y.;Kadono, Yuichi;Kuroki, Hidenori
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.24-25
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    • 2006
  • High-Speed Centrifugal Compaction Process is one of slip-using compacting method originally developed for processing of oxide ceramics. In this study, we apply the HCP to ultra-fine (0.1 micron) WC powder. Organic liquid of heptane was chosen as dispersing media to avoid possible oxidation of WC. The mixing apparatus was a key to obtain dense compacts. Only the slips mixed by high energy planetary ball mill were packed up to 55% by the HCP, and sintered to almost full density at 1673 K without any sintering aids. This sintered compact marked Vickers hardness of Hv 2750 at maximum.

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Green Body Behaviour of High Velocity Pressed Metal Powder

  • Jonsen, P.;Haggblad, H.A.;Troive, L.;Furuberg, J.;Allroth, S.;Skoglund, P.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.22-23
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    • 2006
  • High velocity compaction (HVC) is a production technique with capacity to significantly improve the mechanical properties of powder metallurgy (PM) parts. Investigated here are green body data such as density, tensile strength, radial springback, ejection force and surface flatness. Comparisons are performed with conventional compaction using the same pressing conditions. Cylindrical samples of a pre-alloyed water atomized iron powder are used in this experimental investigation. The HVC process in this study resulted in a better compressibility curve and lower ejection force compared to conventional quasi static pressing. Vertical scanning interferometry measurements show that the HVC process gives flatter sample surfaces.

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고밀화에 의한 현사시 톱밥의 고형연료화 (High-pressure Compaction of Sawdust of Hyunsasi-poplar (Populus alba ${\times}$ P. glandulosa) for Densified Fuel)

  • 한규성;여진기
    • 임산에너지
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    • 제22권2호
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    • pp.54-59
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    • 2003
  • 최근 들어 북미와 유럽에서는 고밀화한 목질펠릿연료가 재생가능하며 카본뉴트럴한 바이오매스 에너지로서 널리 사용되고 있다. 본 연구에서는 현사시 톱밥의 고밀화를 통한 고형연료화에 관하여 연구하였다. 현사시 품종의 연료적 가치를 평가하기 위하여 열량 및 원소 분석을 수행하였다. 고밀화를 위하여 열압공정을 채택하였으며, 압밀화는 100∼180℃, 250∼1000 kgf/㎠, 2.5∼10분의 조건으로 행하였다. 고밀화연료의 특성은 밀도와 미세분 발생량으로 평가하였다. 목표치로서 고밀화연료의 전건밀도는 1.2 g/㎠ 이상, 5분간 진탕 후의 미세분 발생량은 0.5% 이하로 설정하였다. 목표 밀도와 목표미세분을 만족하기 위해서는 160℃ 이상의 압체온도가 요구되었다. 이 때의 압체압력은 750 kgf/㎠ 이상이 효과적이었다 180℃에서 1000 kgf/㎠으로 5분 이상의 압체가 고밀화연료 제조에 가장 적절한 조건으로 밝혀졌다.

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자기펄스 가압 성형장치를 이용한 분말성형 (Consolidation of Powders by magnetic pulsed compaction)

  • 김준호;김효설;구자영;이정구;이창규;홍순직
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.390-393
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    • 2008
  • In this research, we introduce a new process for the consolidation of different types of powders such as metal and ceramic powders by using a magnetic pulsed compaction (MPC). The successful consolidation of many kinds of powers including nanopowder by MPC has been presented. A wide range of experimental studies were carried out for characterizing mechanical properties and microstructure of the MPCed materials. It was found that effective properties of high strength and full density maintaining nanoscal microstructure were achieved. finally, optimization of the compaction parameters and sintering conditions could lead to the good consolidation of powders (metal, ceramic, nano-powder) with higher density, and even further enhanced mechanical properties.

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마이크로 PIM용 Fe 마이크로-나노 혼합분말 피드스톡의 다이성형 및 소결거동 (Die Compaction and Sintering Behavior of Fe Micro-nano-powder Feedstock for Micro-PIM)

  • 유우경;최준필;이재성
    • 대한금속재료학회지
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    • 제49권1호
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    • pp.32-39
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    • 2011
  • The present investigation was performed on the die compaction and sintering behavior of Fe micro-nano mixed powder with a mixed binder for powder injection molding. Warm die compaction of the feedstock for simulation of the static injection molding process was conducted using a cylindrical mold of 10 mm diameter at $100^{\circ}C$ under 4MPa. The die compaction of the micro-nanopowder feedstock underwent a uniform molding behavior showing a homogeneous distribution of nanopowders among the micropowders without porosity and distortion. After debinding, the powder compact maintained a uniform structure without crack and distortion, leading to a high green density of 64.2% corresponding to the initial powder loading of 65%. The sintering experiment showed that the micro-nanopowder compact underwent a near full and isotropic densification process during sintering. It was observed that the nanopowders effectively suppressed the growth of micropowder grains during densification process. Conclusively, the use of nanopowder for PIM feedstock might provide a new concept for processing a full density PIM parts with fine microstructure.

사브카 지반 동다짐 공법 적용 시 지반거동 분석 (Study on the Behavior of Sabkha Deposit during Dynamic Compaction)

  • 문준식
    • 한국지반신소재학회논문집
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    • 제16권4호
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    • pp.103-111
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    • 2017
  • 사우디 아라비아 해안지역은 사브카 토사로 덮인 매우 넓은 평지구역으로 활용가치가 높지만 소금물로 된 높은 지하수위와 느슨한 밀도, 수분에 취약한 결정체 등의 함유로 갑작스런 침하 등의 문제를 가지고 있어 지지력 향상을 위한 지반개량이 필요하다. 본 연구에서는 사우디 해안지역의 사브카 지반의 특성을 분석하고 동다짐 공법의 적용성을 평가하였다. 수치해석 매개변수분석을 수행하여 동다짐 조건에 따른 사브카 지반의 거동을 분석하고 기존에 제안된 영향깊이 산정법 등이 사브카 지반에 적용이 적절한 지 평가하였으며, 동다짐 공법 적용 시 문제점과 대책에 대하여 논하고자 한다.