• Journal of Powder Materials
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• v.16 no.4
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• pp.249-253
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• 2009

3-D shape soft magnetic composite parts can be formed by general compaction method of powder metallurgy. In this study, the results on the high density nanostructured Fe-Si/Fe composite prepared by a warm compaction method were presented. Ball-milled Fe-25 wt.%Si powder, pure Fe powder and Si-polymer were mixed and then the powder mixture was compacted at various temperatures and pressures. Pore free density of samples up to 95% theoretical value has been obtained. The warm compacted sample prepared at 650 MPa and 240$^{\circ}C$ had highest compaction properties in comparison with other compacts prepared at 300, 400 MPa and room temperature and 120$^{\circ}C$. The magnetic properties such as core loss, magnetization saturation and coercivity were measured by B-H curve analyzer and vibration sample magnetometer.

• Progress in Superconductivity and Cryogenics
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• v.23 no.4
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• pp.14-18
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• 2021

The Mg-Powder-Compaction (MPC) process is proposed to fabricate the MgB₂ superconducting wires. Mg powder wall, similar to the Mg metal tube, inside the Nb outer sheath has been made and the stochiometric B powder was inserted into the wall. Even though the very high MgB₂ core density of 2.53 g/cm³ is obtained, the superconducting area fraction of MgB₂ is not high enough for the applications. In this work, an advanced MPC process was adopted by adding Mg powder into B powder. The Mg powder wall in the initial wire was fabricated by controlling the wall thickness while maintaining a constant density, and the mixture of B and Mg powder was filled into the Mg powder wall with the same filling density. It is found that the reduction in the area of the Mg powder wall proceeds similar to the wire, and the Mg powder wall is well maintained at the final wire diameter, which is advantage for the fabrication of long wires. With the advanced MPC process, as the added Mg is increased the densities of MgB₂ core is decreased and the porous structure is formed, it is found that the area fraction of superconducting MgB₂ increase up to the 37.7 % with the improved high critical current density (J_c) and the engineering critical current density (J_e).

• Proceedings of the Korean Powder Metallurgy Institute Conference
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• 2006.09b
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• pp.1296-1297
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• 2006

Both plastic and elastic properties change dramatically from the beginning to the end of the compaction phase. Previous investigations have shown that powder transfer and high powder flow during initial compaction at low density affects the strength of the final component significantly. Investigated here are shear failure and elastic shear modulus in the low density range for hard metal powder and for pre-alloyed water atomized iron powder. Direct shear test equipment for sand and clay has been modified to measure the shearing properties of powder for an axial loading between 1 kPa and 500 kPa.

• Journal of the Korean Geotechnical Society
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• v.21 no.2
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• pp.67-84
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• 2005

This research was conducted to evaluate the effectiveness of reinforcement for nearly saturated soft clay compaction. The effectiveness was investigated by roller compaction test using nearly saturated clay specimens. The nearly saturated condition was obtained by submerging clay in the water for 12 hours. High water content specimens were compacted in plane strain condition by a steel roller. A specimen was compacted by four 5 cm horizontal layers. Specimens were prepared fur both reinforced and unreinforced cases to evaluate the effectiveness of reinforcement. Used reinforcement is a composite consisted of both woven and non-woven geotextile. The composite usually provides drainage and tensile reinforcement to hi인 water-contented clay so that it increases bearing capacity. Therefore, large compaction load can be applied to reinforced clay and it achieves higher density effectively. The reinforcement also increases compaction efficiency because it reduces the ratio between shear and vertical forces during compaction process. The maximum vertical stress on the base of specimen usually decreased with higher compaction thickness. The reinforcement increases soil stiffness under the compaction roller and it initiates stress concentration. As a result, it maintains higher vertical stress level on the base of specimen that provides better compaction characteristics. Based on test results, it can be concluded that the reinforcement is essential to achieve effective compaction on soft clay.

• Proceedings of the Korean Powder Metallurgy Institute Conference
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• 2006.09a
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• pp.24-25
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• 2006

High-Speed Centrifugal Compaction Process is one of slip-using compacting method originally developed for processing of oxide ceramics. In this study, we apply the HCP to ultra-fine (0.1 micron) WC powder. Organic liquid of heptane was chosen as dispersing media to avoid possible oxidation of WC. The mixing apparatus was a key to obtain dense compacts. Only the slips mixed by high energy planetary ball mill were packed up to 55% by the HCP, and sintered to almost full density at 1673 K without any sintering aids. This sintered compact marked Vickers hardness of Hv 2750 at maximum.

• Proceedings of the Korean Powder Metallurgy Institute Conference
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• 2006.09a
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• pp.22-23
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• 2006

High velocity compaction (HVC) is a production technique with capacity to significantly improve the mechanical properties of powder metallurgy (PM) parts. Investigated here are green body data such as density, tensile strength, radial springback, ejection force and surface flatness. Comparisons are performed with conventional compaction using the same pressing conditions. Cylindrical samples of a pre-alloyed water atomized iron powder are used in this experimental investigation. The HVC process in this study resulted in a better compressibility curve and lower ejection force compared to conventional quasi static pressing. Vertical scanning interferometry measurements show that the HVC process gives flatter sample surfaces.

• Journal of Korea Foresty Energy
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• v.22 no.2
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• pp.54-59
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• 2003

Recently, densified pellet fuel from wood biomass is widely used at North America and Europe as a regenerable and clean carbon neutral bioenergy. High-pressure compaction of sawdust of Hyunsasi-poplar (Populus alba ${\times}$ P. glandulosa) to form a densified fuel was studied. Calorific and elemental analysis were carried out to assess Hyunsasi-poplar clones as fuels. Hot-press process was adopted for compaction of sawdust and compaction was performed under temperature from 100 to 180$^{\circ}C$, at pressure of 250 to 1000 kgf/$\textrm{cm}^2$, and for 2.5 to 10 minutes. Densified fuels were evaluated by its oven-dry density and fines after 5-minute shaking test. The target density and fines of densified fuels were over 1.2 g/$\textrm{cm}^2$ and below 0.5%, respectively. When the press-temperature is over 160$^{\circ}C$, densified fuels with density eve. 1.2 g/$\textrm{cm}^2$ and with fines below 0.5% can be produced. And the pressure over 750 kgf/$\textrm{cm}^2$ was effective for this production. It was found that the optimum press condition for preparation of densified fuel was 180$^{\circ}C$ -1000 kgf/$\textrm{cm}^2$ minutes.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.10a
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• pp.390-393
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• 2008

In this research, we introduce a new process for the consolidation of different types of powders such as metal and ceramic powders by using a magnetic pulsed compaction (MPC). The successful consolidation of many kinds of powers including nanopowder by MPC has been presented. A wide range of experimental studies were carried out for characterizing mechanical properties and microstructure of the MPCed materials. It was found that effective properties of high strength and full density maintaining nanoscal microstructure were achieved. finally, optimization of the compaction parameters and sintering conditions could lead to the good consolidation of powders (metal, ceramic, nano-powder) with higher density, and even further enhanced mechanical properties.

• Korean Journal of Metals and Materials
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• v.49 no.1
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• pp.32-39
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• 2011

The present investigation was performed on the die compaction and sintering behavior of Fe micro-nano mixed powder with a mixed binder for powder injection molding. Warm die compaction of the feedstock for simulation of the static injection molding process was conducted using a cylindrical mold of 10 mm diameter at $100^{\circ}C$ under 4MPa. The die compaction of the micro-nanopowder feedstock underwent a uniform molding behavior showing a homogeneous distribution of nanopowders among the micropowders without porosity and distortion. After debinding, the powder compact maintained a uniform structure without crack and distortion, leading to a high green density of 64.2% corresponding to the initial powder loading of 65%. The sintering experiment showed that the micro-nanopowder compact underwent a near full and isotropic densification process during sintering. It was observed that the nanopowders effectively suppressed the growth of micropowder grains during densification process. Conclusively, the use of nanopowder for PIM feedstock might provide a new concept for processing a full density PIM parts with fine microstructure.

• Journal of the Korean Geosynthetics Society
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• v.16 no.4
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• pp.103-111
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• 2017

Saudi Arabia coastal area is highly valuable construction as a flat area covered by sabkha deposit. However, sabkha deposit has some geotechnical problems because of high groundwater level, high salt contents in groundwater, loose density, and possibility of collapsible settlement due to presence of crystals vulnerable to moisture, and ground improvement is needed to improve the bearing capacity. In this study, the characteristics of the sabkha soils in the coastal area of Saudi Arabia were analyzed and the applicability of dynamic compaction method was evaluated. Parametric study was conducted to analyze the behavior of sabkha deposit during dynamic compaction. The appropriateness of the proposed analytical solutions to estimate the depth of improvement was evaluated, and the troubles and notes in applying dynamic compaction in sabkha deposit were discussed.