• Title/Summary/Keyword: High-Speed Rotating Machinery

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A Study on Unsteady Flow Characteristics in Industrial Mixers with Various Types Impeller by PIV (PIV에 의한 교반기내의 산업용 임펠러형태에 따를 비정상 유동특성에 관한연구)

  • Nam, Koo-Man;Kim, Beom-Seok;Kim, Jeong-Hwan;Kang, Mun-Hu;Lee, Young-Ho
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.678-683
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    • 2003
  • Mixers are used in various industrial fields where it is necessary to intimately mix two reactants in a short period of time. However, despite their widespread use, complex unsteady flow characteristics of industrial mixers are not systematic investigated. The present study aimed to clarify unsteady flow characteristics induced by various impellers in a tank. Impellers are pitched blade turbine and neo-hydrofoil turbine types. A high speed CCD camera and an Ar-Ion laser for illumination were adopted to clarify the time-dependent flow characteristics of the mixers. The rotating speed of impellers increased from 6Hz to 60Hz by 6Hz. The maximum velocity around PBT impeller is higher than the hydrofoil type impeller. These two types of turbine shows that typical flow characteristics of axial turbine and suitable for mixing high -viscosity materials.

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DEVELOPMENT OF A NEW MODEL OF DRYING SYSTEM FOR HIGH YIELD OF THE HEAVEN GRADE GINSENG

  • Chang, D.I.;Bahng, S.H.;Chang, Y.H.;Kang, H.Y.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11b
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    • pp.370-377
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    • 2000
  • The red ginseng is very popular as a health food. It has been manufactured with raw ginseng by the conventional method. But, the yield of the heaven grade ginseng (the best quality red ginseng) among the whole products is around 5-7%, Therefore, the yield should be improved in order to increase economic returns. In this study, a new model of drying system was developed to improve the yield of heaven grade ginseng from 7% to 15% or more. For this system, temperature and relative humidity were controlled by the feedback control system, and a solenoid valve for steam supply and other variables were controlled by the PC. The special features of this system developed are an image processing system for monitoring the red ginseng during the drying process in the drying chamber, and a cylindrical porous tray for holding ginseng that is rotating with the speed of 0-10rpm in the drying chamber and makes uniform drying of red ginseng possible.

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Analysis of Dynamic Behavior and Balancing of High Speed Spindle (고속 스핀들의 동적거동과 밸런싱 해석)

  • Koo, Ja-Ham;Kwon, Soon-Goo;Kim, Jong-Soon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.1
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    • pp.238-244
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    • 2017
  • A spindle with a built-in motor can be used to simplify the structure of a machine tool system, but the rotor inevitably has unbalanced mass. This paper presents an analysis of the dynamic behavior. The spindle was used in a CNC lathe and investigated using the finite element method and transfer matrices. The high-speed spindle can be very sensitive to the rotation of an unbalanced mass, which has a harmful effect on many machine tools. Thus, a balancing procedure was performed with a spindle-bearing system for the CNC lathe by numerical analysis. The balancing was performed through the influence coefficient method, and the whirl orbit radii before and after balancing were compared to evaluate the effects. The results show that the rotational speed of the spindle seriously affects the whirl responses of the spindle. The whirl responses were also affected by other factors, such as the unbalanced mass and bearing stiffness. The balancing of the assembled spindle model significantly reduced the whirl orbit magnitude.

Dynamic Response of Blade Surface Cavitation

  • Toyoshima, Masakazu;Sakaguchi, Kimiya;Tsubouchi, Kota;Horiguchi, Hironori;Sugiyama, Kazuyasu
    • International Journal of Fluid Machinery and Systems
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    • v.9 no.2
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    • pp.160-168
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    • 2016
  • In high speed turbopumps, cavitation occurs and often causes the flow instabilities such as cavitation surge and rotating cavitation. The occurrence of these cavitation instabilities is considered to relate to dynamic characteristics of the cavitation, which are modelled using a cavitation compliance and a mass flow gain factor. Various types of cavitation such as a blade surface cavitation, a tip leakage vortex cavitation, and a backflow vortex cavitation occur at the same time in the inducer and the dynamic characteristics of each cavitation have not been clarified yet in experiments. Focusing on the blade surface cavitation as one of fundamental cavitation, we investigated the dynamic characteristics of the blade surface cavitation on a flat plate hydrofoil in experiments in the present study.

Effects of Vaned Diffuser Shapes on the Flowfields of a Small-Size Turbo-Compressor (소형 터보압축기의 디퓨저 형상변화에 따른 유동특성 고찰)

  • Kim, H.-S.;Kim, Youn J.;Kim, C.-S.
    • The KSFM Journal of Fluid Machinery
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    • v.4 no.3 s.12
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    • pp.21-28
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    • 2001
  • The effects of diffuser shapes on the flowfields of a small-size turbo-compressor have been investigated numerically and experimentally. The optimal design of elements shapes is important to develop the high efficiency turbo-compressor. Typical range of rotating speed for a small-size turbo-compressor is 40,000-70,000rpm. Numerical analyses were conducted to the rectangular and conical shapes of diffuser Three-dimensional, steady and viscous governing equations were solved by SIMPLE algorithm. To confirm the numerical results, the experimental measurements for the static pressure and temperature at the inlet and outlet boundaries were performed. Comparisons of these results were done, and the reasonable agreements were acquired.

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APPLICATION OF DISTINCT ELEMENT METHOD TO SIMULATE MACHINE-SOIL INTERACTIONS

  • Oida, A.;Momozu, M.;Ibuki, T.;Nakashima, H.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11b
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    • pp.117-123
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    • 2000
  • Using the modified DEM (Discrete Element Method), which we proposed in order to improve the accuracy of the simulation, soil behavior and reaction by lugs of rotating wheel and a soil cutting process by a high speed blade were calculated and compared with experimental data. The DEM is one of computational mechanics, where the object body is supposed as an assembly of small particles called elements and not a continuum as in the case of FEM. We can easily treat some discrete phenomena such as cracking, separating and sliding by the DEM. We had to modify the original mechanical model, which induced too free movement of elements, adding a tension spring, which would display the role of soil adhesion. The results of DEM simulations were successful from both the soil behavior and reaction points of view.

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Development and performance evaluation of a cryogenic blower for HTS magnets

  • Kwon, Yonghyun;Mun, Jeongmin;Lee, Jaehwan;Seo, Geonghang;Kim, Dongmin;Lee, Changhyeong;Sim, Kideok;Kim, Seokho
    • Progress in Superconductivity and Cryogenics
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    • v.22 no.4
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    • pp.57-61
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    • 2020
  • Cooling by gas helium circulation can be used for various HTS (high temperature superconductor) magnets operating at 20~40 K, and a cryogenic blower is an essential device for circulating gas helium in the cooling system. The performance of the cryogenic blower is determined by various design parameters such as the impeller diameter, the blade number, the vane angle, the volute cross-sectional area, and the rotating speed. The trailing edge angle and the height of impeller vane are also key design factors in determining the blower performance. This study describes the design, fabrication and performance evaluation of cryogenic blower to produce a flow rate of 30 g/s at 5 bar, 35 K gas helium. The impeller shape is designed using a specific speed/specific diameter diagram and CFD analysis. After the fabrication of the cryogenic blower, a test equipment is also developed using a GM cryocooler. The measured flow rates and the pressure differences are compared with the design values at various rotating speeds and the results show a good agreement. Isentropic efficiency is also evaluated using the measured pressures and temperatures.

Counter-Rotating Type Pumping Unit (Impeller Speeds in Smart Control)

  • Kanemoto, Toshiaki;Komaki, Keiichi;Katayama, Masaaki;Fujimura, Makoto
    • International Journal of Fluid Machinery and Systems
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    • v.4 no.3
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    • pp.334-340
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    • 2011
  • Turbo-pumps have weak points, such as the pumping operation is unstable on the positive slope of the head curve and/or the cavitation occurs at the low suction head. To improve simultaneously both weak points, the first author invented the unique pumping unit composed of the tandem impellers and the peculiar motor with the double rotational armatures. The front and the rear impellers are driven by the inner and the outer armatures of the motor, respectively. Both impeller speeds are automatically and smartly adjusted in response to the pumping discharge, while the rotational torques between both impellers/armatures are counter-balanced. Such speeds contribute to suppress successfully not only the unstable operation at the low discharge but also the cavitation at the high discharge, as verified with the axial flow type pumping unit in the previous paper. Continuously, this paper investigates experimentally the effects of the tandem impeller profiles on the pump performances and the rotational speeds against the discharge, using the impellers whose loads are low and/or high at the normal discharge. The worthy remarks are that (a) the unstable operation is suppressed as expected and the shut off power is scarcely large in the smart control, (b) the blade profile contributes to determine the discharge giving the maximum/minimum rotational speed where the reverse flow may incipiently appears at the front impeller inlet, (c) the tandem impeller profiles scarcely affect the rotational speeds, while the loads of the front and the rear impellers are same, but (d) the impeller with the low load must run faster and the impeller with the high load must run slower at the same discharge to take the same rotational torque, and (e) the reverse flow at the inlet and the swirling velocity component at the outlet of the front impeller with the high load require making the rotational speed of the rear impeller with low load fairly faster at the lower discharge.

Dynamic Characteristics of a Rotor-Journal Bearing System Driven by Gearboxes (기어박스로 구동되는 축-저널베어링계의 동적특성에 관한 연구)

  • 박상규
    • Journal of KSNVE
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    • v.5 no.4
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    • pp.565-575
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    • 1995
  • Gearboxes are often used in the petrochemical and electrical power plants to transmit mechanical power between two branches of a machinery train rotating at different speeds. When the gearboxes are connected with rotors supported by journal bearings, bearing loads vary in magnitude and direction with rotor speed and torque transmitted by the gearboxes. In this study, dynamic characteristics of the system which consists of gearboxes and a rotor supported by journal bearings are investigated analytically and experimentally by employing the polynomial transfer matrix method and modal analysis under different speeds and torque levels. Journal bearing loads due to the transmitted torque are claculated analytically and the stiffness and damping coefficient of the journal bearings are obtained using finite element method. Comparison of the analytical and experimental results shows that the cross coupled stiffness coefficients increase with increasing rotor speed, while the cross coupled damping coefficients decrease. This generates the oil whirl instability in the journal bearings. As the transmitted torque level goes up, the stiffness coefficients of the journal bearing and the first horizontal natural frequency increase. High levels of the transmitted torque produce high bearing stiffness since the contact loads of the mating gear teeth increase. The logarithmic decrement, which is a stability indicator, is shown to decrease with increasing speed and decreasing torque. Thus, at the low torque level, the system become unstable even at the low shaft speed.

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Rotordynamci Effects Due to Aerodynamic Instability in a Turbo-compressor with Air Foil Bearings (공기 포일 베어링으로 지지되는 터보 압축기의 공력 불안정성이 로터에 미치는 진동 영향)

  • Kim, Tae-Ho;Lee, Yong-Bok;Kim, Chang-Ho;Kim, Kwang-Ho;Lee, Nam-Soo
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.191-198
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    • 2002
  • Oil-free turbo-compressor supported by compliant foil bearings which remove oil-contamination by elimination of the conventional ball bearing and oil lubrication systems is presented. Turbo-compressor makes two individual air compression with two impellers at operating speed, 39,000rpm. In this study, the rotordynamic effects caused by aerodynamic instability were investigated with variable mass flow rate. Correlation between frequencies of pressure fluctuation in two diffusers and those of excitation forces on rotor were clearly developed in aerodynamic unsteady region. Thus, these results show that it is beneficial to design high speed rotating turbomachinery considering coupling effect between aerodynamic instability and rotordynamic force.

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