• 제목/요약/키워드: High temperature low cycle fatigue

검색결과 76건 처리시간 0.028초

Validation of applicability of induction bending process to P91 piping of prototype Gen-IV sodium-cooled fast reactor (PGSFR)

  • Tae-Won Na;Nak-Hyun Kim;Chang-Gyu Park;Jong-Bum Kim;Il-Kwon Oh
    • Nuclear Engineering and Technology
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    • 제55권10호
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    • pp.3571-3580
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    • 2023
  • The application of the induction bending process to pipe systems in various industrial fields is increasing. Recently, efforts have also been made to apply this bending process to nuclear power plants because it can innovatively reduce welded parts of the curved pipes, such as elbows. However, there have been no cases of the application of induction bending to the piping of nuclear power plants. In this study, the applicability of the P91 induction bending piping for the sodium-cooled fast reactor PGSFR was validated through high temperature low cycle fatigue tests and creep tests using P91 induction bending pipe specimens. The tests confirmed that the materials sufficiently satisfied the fatigue life and the creep rupture life requirements for P91 steel at 550 ℃ in the ASME B&PV Code, Sec. III, Div. 5. The results show that the effects of heating and bending by the induction bending process on the material properties were not significant and the induction bending process could be applicable to piping system of PGSFR well.

고온 수명평가를 위한 수정 크립-피로 손상모델의 걔발 (Development of Modified Creep-Fatigue Damage Model for High Temperature Life Prediction)

  • 박종주;석창성;김영진
    • 대한기계학회논문집A
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    • 제20권11호
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    • pp.3424-3432
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    • 1996
  • For mechanical system operating at high temperature, damage due to the interaction effect of creep and fatigue plays an important role. The objective of this paper is to develop a modified creep-fatigue damage model which separately analyzes the pure creep damage for hold time and the creep-fatigue interaction damage during startup and shutdown period. The creep damage was calculated by the general creep damage equation and the creep-fatigue interaction damage was calculated by the modified equation which is based on the frequency modified strain range method with strain rate term. In order to verify the proposed model, a service of high temperature low cycle fatigue tests were performed. The test specimens were made from inconel-718 superalloy and the test parameters were wave shape and hold time. A good agreement between the predicted lives based on the proposed model and experimentally obtained ones was observed.

고압터빈 노즐에서 입구온도분포와 장착조건에 따른 저주기 피로 수명 영향에 대한 연구 (A Study on Variations of the Low Cycle Fatigue Life of a High Pressure Turbine Nozzle Caused by Inlet Temperature Profiles and Installation Conditions)

  • 허재성;강영석;이동호;서도영
    • 대한기계학회논문집A
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    • 제39권11호
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    • pp.1145-1151
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    • 2015
  • 항공기 및 엔진의 성능 극대화와 운용 유지비 최소화로 인하여 고압터빈 구성품은 점점 더 가혹한 환경에서 장시간 운용을 요구 받고 있다. 이를 해결하기 위해 냉각 극대화, 재료의 고급화, 코팅 기술 적용 등과 함께 재료 모델링, 유한요소해석, 통계적 기법 등의 수치적 해석 방법이 광범위하게 활용되고 있다. 본 연구에서는 일방향 응고 재료의 1 단 고압터빈 노즐의 운용 환경인 터빈 노즐 입구온도분포와 장착조건의 변화에 따른 노즐의 구조 건전성을 저주기 피로 수명을 통해 평가하고 가장 유리한 조건을 모색하고자 한다. 이를 위해 냉각 설계에 의한 노즐의 금속 온도 분포는 복합 열전달 해석을 통해 얻으며, 이를 근거로 탄소성 해석을 수행하고 그 결과를 기초로 저주기 피로 수명을 평가하였다.

316L 스테인리스 강의 고온 저주기 피로 수명식 개발 (Development of a New LCF Life Prediction Model of 316L Stainless Steel at Elevated Temperature)

  • 홍성구;이순복
    • 대한기계학회논문집A
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    • 제26권3호
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    • pp.521-527
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    • 2002
  • In this paper, tensile behavior and low cycle fatigue behavior of 316L stainless steel which is currently favored structural material for several high temperature components such as the liquid metal cooled fast breeder reactor (LMFBR) were investigated. Research was performed at 55$0^{\circ}C$, $600^{\circ}C$ and $650^{\circ}C$ since working temperature of 316L stainless steel in a real field is from 40$0^{\circ}C$ to $650^{\circ}C$. From tensile tests performed by strain controls with $1{\times}10^{-3}/s,\; l{\times}10^{ -4}/s \;and\; 1{\times}10/^{ -5}/ s $ strain rates at each temperature, negative strain rate response (that is, strain hardening decreases as strain rate increases) and negative temperature response were observed. Strain rate effect was relatively small compared with temperature effect. LCF tests with a constant total strain amplitude were performed by strain control with a high temperature extensometer at R.T, 55$0^{\circ}C$, $600^{\circ}C$, $650^{\circ}C$ and total strain amplitudes of 0.3%~0.8% were used and test strain rates were $1{times}10^{-2} /s,\; 1{times}10^{-3} /s\; and\; 1{times}10^{-4} /s$. A new energy based LCF life prediction model which can explain the effects of temperature, strain amplitude and strain rate on fatigue life was proposed and its excellency was verified by comparing with currently used models.

제강 및 열처리 조건이 압력용기강의 피로 및 파괴특성에 미치는 영향 (Influence of Steel-making Process and Heat-treatment Temperature on the Fatigue and Fracture Properties of Pressure Vessel Steels)

  • 고승기;나의균;백태현;박승주;원삼용;이성우
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 추계학술대회논문집A
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    • pp.87-92
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    • 2001
  • In this paper, high strength pressure vessel steels having the same chemical compositions were manufactured by the two different steel-making processes, such as vacuum degassing(VD) and electro-slag remelting(ESR) methods. After the steel-making process, they were normalized at $955^{\circ}C$, quenched at $843^{\circ}C$, and finally tempered at $550^{\circ}C$ or $450^{\circ}C$, resulting in tempered martensitic microstructures with different yielding strengths depending on the tempering conditions. Low-cycle fatigue(LCF) tests, fatigue crack growth rate(FCGR) tests, and fracture toughness tests were performed to investigate the fatigue and fracture behaviors of the pressure vessel steels. In contrast to very similar monotonic, LCF, and FCGR behaviors between VD and ESR steels, a quite difference was noticed in the fracture toughness. Fracture toughness of ESR steel was higher than that of VD steel, being attributed to the removal of impurities in steel-making process.

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SUS 304鋼 의 크리이프 溫度領域 에 관한 時間依存型 및 사이클依存型 疲勞크랙 傳播 의 遷移 (Transition from Cycle-Dependent to Time-Dependent Fatigue Crack Propagation at Creep Temperature of SUS 304 Steel)

  • 유헌일;주원식
    • 대한기계학회논문집
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    • 제9권5호
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    • pp.539-547
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    • 1985
  • 본 논문에서는 이상과 같은 연구현상을 배경으로 응력비 R.geq.0인 사인응력파 에서도 사이클의존형 크랙전파가 공존하는가, 공존한다면 그 전이를 결정짓는 조건을 구하기 위해, 대표적인 고온용 재료인 SUS 304강을 이용하여 온도 650.deg. C, 대기중에서 반복속도 .nu., 응력비 R, 응력레벨 .sigma.$_{maxo}$등의 실험조건을 바꾸어 고온저사이클 피로실험을 하였다. 또 이 현상의 기초과정을 이해하는데 도움을 주기 위하여 파면 관찰을 행하였다.

X선 회절을 이용한 배관용접부의 피로수명 평가 (Assessment of Fatigue Life for Pipeline Welds Using X-ray Diffraction Method)

  • 이상국;유근봉;김의현;최현선
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 추계학술발표대회 개요집
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    • pp.73-75
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    • 2005
  • The objective of this study is to estimate the feasibility of X-ray diffraction method application for fatigue life assessment of the high-temperature pipeline steel such as main steam pipe, reheater pipe and header etc. in power plant. In this study, X-ray diffraction tests using various types of specimen simulated low cycle fatigue damage were performed in order to analyze fatigue properties when fatigue damage conditions become various stages such as 1/4, 1/2 and 3/4 of fatigue life, respectively. As a result of X-ray diffraction tests for specimens simulated fatigue damages, we conformed that the variation of the full width at half maximum intensity decreased in proportion to the increase of fatigue life ratio.

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12% 크롬 로터강의 피로수명 예측 모델에 관한 연구 (Fatigue Life Prediction Model of 12% Cr Rotor Steel)

  • 장윤석;오세욱;오세규
    • 대한기계학회논문집
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    • 제14권5호
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    • pp.1349-1355
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    • 1990
  • By examining the fatigue deformation properties of 12% Cr rotor steel which has been proved to have high fatigue and creep rupture strength around 600deg. C, authors reviewed major fatigue life prediction models such as Manson, Langer and Morrow equations, and following results were obtained. (1) A simple life prediction model for 12% Cr rotor steel was obtained as follows : DELTA..epsilon.$_{t}$ =2.18+.sigma.$_{u}$ /E+ $N^{-0.065}$+ $e^{0.6}$ $N^{-0.025}$ This equation shows that fatigue life, N, can be easily determined when total strain range, DELTA..epsilon.$_{t}$ and ultimate tensile strength, .sigma.$_{u}$ are known by simple tension test on the given test conditions. (2) Life prediction equation with equivalent maximum stress, DELTA..sigma./2, corresponding maximum strain in one cycle at room temperature is as follows: DELTA..sigma./w=-7.01logN+96.69+96.69

고온저사이클 피로시험에서 변형률파형이 피로수명에 미치는 영향에 대한 연구 (A Study of Strain Waveform Effect on Fatigue Life in High Temperature Low Cycle Fatigue Test)

  • 유재환
    • 한국안전학회지
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    • 제14권1호
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    • pp.41-48
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    • 1999
  • The fatigue life tests were performed in strain control with triangular and hole-time wave-forms at $650^{\circ}C$. The fatigue lifes were investigated according to waveform examining damage mechanisms, which could be used to predict the fatigue life and estimate the remaining life. The results obtained are as follows; The fatigue lifes were in order of the fast-fast>the fast-slow>the slow-fast in the triangular waveforms, and the fatigue lifes in slow-fast waveforms got shorter in the hold-time waveforms. The damage mechanisms of the fracture surfaces were transgranular fracture in the fast-fast, the fast-slow waveforms and intergranular fracture in the slow-fast waveform.

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18Ni 마르에이징강의 피로특성 및 유한요소해석 (Fatigue Characteristics and FEM Analysis of $18\%$Ni(200) Maraging Steel)

  • 최병기;장경천
    • 한국공작기계학회논문집
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    • 제14권2호
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    • pp.75-82
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    • 2005
  • Recently the needs of high reliable substances of high strength and high ductility are gradually increased with the development of aerospace industry. The characteristics of maraging steel has high ductililty, formability, corrosion resistant and high temperature strength and is easy to fabricate, weld and treat with heat, and maintain an invariable size even after heat treatment. e steels are furnished in the solution annealed condition and they achieve full properties through martensitic precipitation aging a relatively simple, low temperature heat treatment. As is true of the heat treating procedures, aging is a time/temperature dependent reaction. Therefore, the objective of this stud)'was consideration of fatigue characteristics according as Nb(niobium) content and time/temperature of heat treatment change. Also the stress analysis, fatigue lift, and stress intensity factor were compared with experiment results and FEA(finite element analysis) result. The maximum ftresses of)( Y, and Z axis direction showed about $2.12\times$10$^{2}$MPa, $4.40\times$10$^{2}$MPa and $1.32\times$10$^{2}$MPa respectively. The fatigue lives showed about $7\%$ lower FEA result than experiment result showing almost invariable error every analyzed cycle. Stress intensity factor of the FEA result was lower about $3.5~ 10\%$ than that of the experiment result showing that the longer fatigue crack ten添 the hi인or error. It considered that the cause for the difference was the modeled crack tip having always the same shape and condition regardless of the crack growth.