• Title/Summary/Keyword: High speed machines

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Design and Manufacture of Composite Machine Tool Structures for High Speed Milling Machines (고속 밀링 머신용 복합재료 이송부의 설계와 제작)

  • 서정도;김학성;김종민;최진경;이대길
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.223-226
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    • 2002
  • To maximize the productivity in machining molds and dies, machine tools should operate at high speeds. However, the productivity of mold manufacturing has not increased significantly because CNC milling machines have massive slides, which do not allow rapid acceleration and deceleration during the frequent starts/stops encountered in machining molds and dies. This paper presents the use of composites for these slides to overcome this limitation. The vertical and horizontal slides of a large CNC machine were constructed by bonding high-modulus carbon-fiber epoxy composite sandwiches to welded steel structures using adhesives. These composite structures reduced the weight of the vertical and horizontal slides by 34% and 26%, respectively, and increased damping by 1.5 to 5.7 times without sacrificing the stiffness. Without much tuning, this machine had a positional accuracy of $\pm5\mu\textrm{m}$ per 300 m of the slide displacement.

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Stand-Alone Pico-Hydro Generation System using a High-Efficiency IPM Synchronous Generator

  • Kurihara, Kazumi;Kubota, Tomotsugu
    • Journal of international Conference on Electrical Machines and Systems
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    • v.3 no.2
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    • pp.121-125
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    • 2014
  • This paper presents a successful stand-alone pico-hydro generation system using a high-efficiency interior permanent-magnet (IPM) synchronous generator. A 1-kW 4-pole V-type IPM generator with low voltage regulation is used for laboratory test in stand-alone hydro energy conversion system. It has been found from experimental results that the constant output voltage is supplied stably by the proposed system under wide speed range.

Fast Component Placement with Optimized Long-Stroke Passive Gravity Compensation Integrated in a Cylindrical/Tubular PM Actuator

  • Paulides, J.J.H.;Encica, L.;Meessen, K.J.;Lomonova, E.A.
    • Journal of international Conference on Electrical Machines and Systems
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    • v.2 no.3
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    • pp.275-282
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    • 2013
  • Applications such as vibration isolation, gravity compensation, pick-and-place machines, etc., would benefit from (long-stroke) cylindrical/tubular permanent magnet (PM) actuators with integrated passive gravity compensation to minimize the power consumption. As an example, in component placing (pick-and-place) machines on printed circuit boards, passive devices allow the powerless counteraction of translator including nozzles or tooling bits. In these applications, an increasing demand is arising for high-speed actuation with high precision and bandwidth capability mainly due to the placement head being at the foundation of the motion chain, hence, a large mass of this device will result in high force/power requirements for the driving mechanism (i.e. an H-bridge with three linear permanent magnet motors placed in an H-configuration). This paper investigates a tubular actuator topology combined with passive gravity compensation. These two functionalities are separately introduced, where the combination is verified using comprehensive three dimensional (3D) finite element analyses.

A Novel Filtering Method Based on a Nonlinear Tracking Differentiator for the Speed Measurement of Direct-drive Permanent Magnet Traction Machines

  • Wang, Gaolin;Wang, Bowen;Zhao, Nannan;Xu, Dianguo
    • Journal of Power Electronics
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    • v.17 no.2
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    • pp.358-367
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    • 2017
  • This paper presents a novel filtering method for speed measurements to improve the low-speed performance of the direct-drive permanent magnet traction machines for elevators. Based on the theory of nonlinear tracking differentiator (NTD), this method, which can act as a high performance filter of a raw speed signal, obtains a more accurate speed feedback signal when applying a low-resolution encoder. In addition, it can relieve the interference caused by the position derivative for speed sampling. By analyzing the frequency response of the NTD, the influence of its parameters on the performance of the speed filtering is investigated. Compared with different types of low-pass filters, the proposed method shows a shorter time delay and a stronger ability in terms of noise suppression when the parameters are selected carefully. In addition, when using the measured speed signal through a nonlinear tracking differentiator as the feedback of the system, the motor runs more steadily at low speeds. As a result, the riding comfort of a direct-drive elevator can be improved. The feasibility of the proposed strategy was verified on an 11.7kW elevator traction machine using a commercial inverter.

A Study on the Chip Shapes Properties of the Fiber Reinforced Plastics by High Speed Drilling Process (복합재료의 고속드릴링 가공시 칩형태에 관한 연구)

  • Sung In-Sik;Lim Se-Hwan;Kim Joo-Hyun
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.168-173
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    • 2005
  • Composite material is combined with two or more chemical ingredient and different components. FRP has been widely used for the structure of aircraft, ships, automobiles, sporting goods and other machines because of their high specific strength, high specific stiffness and excellent fatigue strength. Recently, the development of machine tool and cutting tool greatly relies on high speed process to satisfy high precision, high efficient machining, shortened process time to maximize material removal rate (MRR) through high cutting speed and feed speed. The research molded CFRP, GFRP as stacking sequence methods of two direction (orientation angle $0^{\circ}\;and\;0^{\circ}/9^{\circ}$) hand lay-up, drilled molded plates using cemented carbide drill and examined chip shapes, surface roughness properties.

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A study on development of plasma-arc cutting system with computer-numerical control (컴퓨터수치제어(CNC) 플라즈마 아아크 절단장치 개발에 관한 연구)

  • 노태정;나석주;나규환
    • Journal of Welding and Joining
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    • v.8 no.3
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    • pp.60-69
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    • 1990
  • Plasma arc cutting is a fusion cutting process in which a gas-constricted arc is employed to produce a high-temperature, high-velocity plasma jet on the workpiece. This process provides some advantages such as increased cutting velocity, excellent working accuracy and the ability to cut special materials (widely used stainless steels and Al-alloys, for example), when compared with iconventional oxyfuel gas cutting. From the view point of price and reliability of the power source, plasma arc cutting has also some distinct advantages over laser beam cutting. High-speed machines with NC or CNC systems are needed for the plasma arc or laser beam cutting process, while for oxyfuel gas cutting, low-speed machines with copying templates or optical-shape tracking sensors can be applied. The low price and high flexibility of the microprocessor arc contributing more and more the application of CNC system in the plasma arc cutting process, as in other manufacturing fields. From these points of view, a microprocessor-based plasma arc cutting system was developed by using a reference-pulse system, and its performance was tested. The interpolating routines were programmed in the assembly language for saving the memory volume and improving the compouting speed, which has an intimate relationship with the available cutting velocity.

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Performance Comparison of PM Synchronous and PM Vernier Machines Based on Equal Output Power per Unit Volume

  • Jang, Dae-Kyu;Chang, Jung-Hwan
    • Journal of Electrical Engineering and Technology
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    • v.11 no.1
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    • pp.150-156
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    • 2016
  • This paper compares the performances of permanent-magnet synchronous (PMS) and permanent-magnet vernier (PMV) machines for low-speed and high-torque applications. For comparison with the PMS machines, we consider two types of the PMV machine. The first one has surface-mounted permanent magnets (PMs) on the rotor and the other has PMs inserted on both sides of the stator and rotor. The PMS and PMV machines are designed to meet the condition of equal output power per unit volume. We analyze the magnetic fields of the machines using a two-dimensional finite element analysis (FEA). We then compare their performances in terms of the generated torque characteristics, power factor, loss, and efficiency.

Furnish Potential for Packaging Papers-Influence on Plant Design and Product Quality

  • Feridun Dormischian;Dietmar Borschke
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2000.06a
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    • pp.34-39
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    • 2000
  • Today's size of production operations in the packaging paper sector I sconstantly increasing , featuring integral processing systems, high-speed paper machines, and the increased marketing of lower basis weight products. The risk factors involved in these large investments lie more than ever in the available furnish potential and ongoing requirements for further closure of water loops and lower operating costs. A comparison is drawn between recovered paper furnish mixtures used in European mills with regard to fibre properties, strength potential and contaminant content, Both the furnish situation and development trends in modern fluting and testliner machines are instigating concept changes in stock preparation, the approach flow as well as in process water and rejects technology. Developments are currently focussed for example on more efficient debris separation using fine slotted screening, optimized refining , more systematic process water management with loop separation and integral water clarification as well as more efficient removal of microstickies, fillers and fines through appropriate combination of rejects handling and water clarification processes. Product quality differentiation depends decisively on strength characteristics as a function of refining , fines removal , paper machine technology, and sizing . Maximum availability of today's high speed paper machines and , as a result, cost effective production can be ensured by optimum balancing of all subsystems with in the overall concept and by reliable control of problems with contaminants and deposits.

The Influence of Magnetization Pattern on the Rotor Losses of Permanent Magnet High-Speed Machines (영구자석형 고속모터의 자화패턴에 따른 회전자 손실 해석)

  • Jang, Seok-Myeong;Cho, Han-Wook;Choi, Jang-Young;Yang, Hyun-Sup;Ryu, Dong-Wan
    • Proceedings of the KIEE Conference
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    • 2003.10b
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    • pp.9-11
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    • 2003
  • This paper deals with the comparison of rotor eddy current losses In two types of permanent magnet high-speed machines. The analytical method and two dimensional finite element analysis have been used to evaluate the rotor eddy current loss with the rotor magnetization Pattern. It is shown that the Halbach array produce rotor loss less than parallel magnetization.

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Determination Method of Centerpost Distance of Interior Permanent Magnet Synchronous Motor for Electric Vehicle Traction Motor considering Mechanical Safety

  • Kim, Sung-Jin;Kim, Yong-Jae;Jung, Sang-Yong;Suzuki, Kenji
    • Journal of international Conference on Electrical Machines and Systems
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    • v.2 no.1
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    • pp.51-56
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    • 2013
  • With the active development of hybrid electric vehicle (HEV), the application of interior permanent magnet synchronous motor (IPMSM) has been expanded. As wide driving region of IPMSM for electric vehicle (EV) traction motor is required, many studies are conducted to improve characteristics of a motor in both low and high-speed driving regions. A motor in high-speed driving region generates (produces) large stress to the rotor. Thus, the rotor needs to be designed considering the mechanical safety. Therefore, in this paper, we conducted stress analysis and electromagnetic analysis to determine the centerpost's distance which is considered important during the design of IPMSM for EV traction motor in order to secure mechanical safety and satisfy specifications of output requirement.