• 제목/요약/키워드: High speed Welding

검색결과 400건 처리시간 0.028초

극한 절삭조건에 적합한 새로운 다층 TiAIN 코팅 (An advanced PVD TiAIN multilayer coating for severe cutting conditions)

  • 김종성
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.783-791
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    • 2000
  • Increasing demands in productivity are propelling the development of new manufacturing methods like hard machining, high speed cutting (HSC) or machining of difficult to machine materials. In these processes the toois are subjected to very severe mechanical, tribological and thermal loads. They fail prematurely by abrasion, cratering, edge breakage and cold welding. The performance of such tools will be enhanced by better and more wear resistant coatings. The development of these new coatings shows a clear trend towards complex multi-component and multi-layer configurations. TiAIN multilayer coating belongs to these coatings for the new cutting tool generation. This paper tries to explain the benefits of the new coatings. TiAIN multilayer coating offers the following advantages: reduction of manufacturing costs. boost productivity, and lower coolant procurement, conditioning and disposal costs.

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초음파 Retro-Reflection에 의한 대형 발전기용 C-Coil Brazed부의 비파괴적 평가 (Non-destructive Evaluation to Assess Leak of Bond in Brazed Large Generator ″ C″ -Coil by Ultrasonic Retro-Reflection)

  • 성운학;양병일;김정태
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 춘계 학술발표대회 개요집
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    • pp.305-307
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    • 2004
  • One set of rotor coils is required per each large generator rotor assembly, Rotors consist of two directly opposing poles. Each pole requires from 5 to 9 coils. Each coil is made up of two halves identified on the connection end. These coil halves will be joined together by butt brazing process during subsequent rotor assembly. Each half coil is made up of typically 4 to 9 layers of copper conductors. Because of Generator rotor is rotated very high speed with 3,600RPM, the quality soundness of brazed joints is very important at each coil. But, it is very difficult to be optimized non-destructive evaluation, because c-coil has the long shape and evaluation is to be done assembled condition. In this paper introduce newly developed inspection process and acceptance standards for the ultrasonic inspection of " C" coil butt braze. This inspection system is a semi-automatic ultrasonic flaw detector with data acquisition and retention capable of assessing the relative lack of bond of brazed butt joints

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오스테나이트계 내열 스테인리스강의 용접성 평가에 관한 연구 (The Study on Evaluation of Weldability of Austenitic Heat Resistant Stainless Steel)

  • 변경일;지병하;정호신
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2000년도 추계학술대회 논문집
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    • pp.236-239
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    • 2000
  • It is important to evaluate austenitic heat resistant stainless steel because of low weldability of austenitic heat resistant stainless steel containing high Si. This study took varestraint test for evaluation of solidification cracking sensitivity and Erichsen test for evaluation of weld metal ductility. As a result of tests, solidification crack sensitivity increased with adding $N_2$ to shielding gas, and W had detrimental effect on crack resistance, but Ce had beneficial effect on crack resistance. Under same heat input, ductility of weld metal increased with welding speed.

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기계식 타이머 밸런스 휠의 진동 주파수 측정 및 조정 장비의 개발 (Development of a oscillating frequency measurement and adjustment system of a balance wheel of Mechanical Timer)

  • 이돈진;박수범;안중환
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.879-883
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    • 2000
  • A system for measuring and adjusting the oscillating frequency of a balance wheel whick determins the accuracy of mechanical timers. The balance wheel oscillates rotatively suspended by a hair spring which is welded at the other end to the pivot tube. The natural oscillatory frequency of the balance wheel is determined by the length of hairspring from the balance wheel to the point if other parameters the length in the torsional oscillation model are not changed, so the frequency of the balance wheel can be adjusted to meet a requirement by the adjustment of the hairspring length using ultrasonic welding. And the movement of wheel teeth is measured in realtime by a high speed photo fiber sensor and Auto Correlation is used to find a more accurate oscillation period from the measured signal with some variations.

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예측식을 이용한 철도방음벽의 성능평가에 관한 연구 (A Study on the Performance Evaluation of Noise Reduction for Railway Noise Barrier using Prediction Equation)

  • 조준호;고효인
    • 환경영향평가
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    • 제19권6호
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    • pp.553-561
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    • 2010
  • Railway noise barrier is generally used with welding of joint rail for railway noise reduction in our country. In this study, method for performance evaluation of railway noise barrier using insertion loss was suggested in case of without having noise measurement results before barrier installation. For this, railway noise measurements were performed in commercial high-speed railway site which has railway noise barrier. As a noise level before noise barrier installation, predicted noise level were used. From this method the performance evaluation for railway noise barrier were performed accurately and efficiently.

다중 레이저 선을 이용한 비전 센서를 통한 고속 용접선 추적 시스템 (High speed seam tracking system using vision sensor with multi-line laser)

  • 성기은;이세헌
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 춘계학술발표대회 개요집
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    • pp.49-52
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    • 2002
  • A vision sensor measure range data using laser light source, This sensor generally use patterned laser which shaped single line. But this vision sensor cannot satisfy new trend which needs faster and more precise processing. The sensor's sampling rate increases as reduced image processing time. However, the sampling rate can not over 30fps, because a camera has mechanical sampling limit. If we use multi line laser pattern, we will measure multi range data in one image. In the case of using same sampling rate camera, number of 2D range data profile in one second is directly proportional to laser line's number. For example, the vision sensor using 5 laser lines can sample 150 profiles per second in best condition.

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TMCP 강재의 곡가공 특성 (Characteristics of plate forming by flame heating for TMCP steel)

  • 윤중근;신상범;김하근;김경규
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 추계학술발표대회 개요집
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    • pp.6-8
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    • 2005
  • The purpose of this study is to evaluate characteristics of plate forming by flame heating for E and EH36 TMCP steel. The characteristics of interest were heat-formability of TMCP steel and mechanical properties of heated area. For a given dimension, heat-formability of TMCP steel was inferior to that of a conventional steel because TMCP steel required more heating passes and time. Angular distortion and transverse shrinkage of TMCP steel decreased with an increase in line heating speed for given heating conditions. The mechanical properties of TMCP steel after plate forming by flame heating were high enough to satisfy the requirements.

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마찰교반 점용접(FSJ)을 이용한 자동차용 Al 합금의 파단특성 (Fracture mode of friction spot joined Aluminum alloy used in automobile industry)

  • 김특기;천창근;;김홍주;장웅성
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2007년 추계학술발표대회 개요집
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    • pp.316-318
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    • 2007
  • Friction Spot Joining(FSJ) has a strong potential for aluminum alloy joining in automobile industries. The present paper focuses on the attempt to optimize the FSJ process for lap joining of A5052-H32 and A6061-T6 aluminum alloys. For A5052 maximum tensile shear strength has been observed for a tool rotating speed of 800rpm and for A6061 at 1000 rpm. Study on fracture modes of the tensile tested specimens of both A5052-H32 and A6061-T6 revealed, for high tensile strength values, plug fracture mode and lower tensile values, shear fracture mode. Above 2000 rpm distortion of the base metal, beside the tool shoulder was larger and plug fracture mode has been observed.

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박판 알루미늄 고속용접 알고리즘에 관한 연구 (High speed thin aluminum welding Algorithm)

  • 김태진;김은수;변영복;조기연;조상명
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2001년도 춘계학술대회 논문집 전기기기 및 에너지변환시스템부문
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    • pp.187-190
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    • 2001
  • 알루미늄은 일반 연강에 비하여 가볍고 강도가 높으며, 내식성이 뛰어나 고속전철, 항공기, 자동차, 선박등 수송기기의 외함으로 이용이 확대되고 있다. 하지만 알루미늄의 용접은 일반 연강에 비하여 열전도도가 4배 이상 높고, 융점은 2배 이상 낮은 열적특성을 가진다. 이로 인한 기존의 박판 알루미늄의 용접의 문제점을 파악하고 해결을 위한 알고리즘을 소개한다.

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고강도-고인성 라인파이프강 개발 동향 (Developing Trend of High Strength and Good Toughness Linepipe Steel)

  • 유장용;강기봉
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.216-221
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    • 2004
  • Linepipe steels with a low carbon acicular ferrite microstructure have been recently developed to accommodate the current transportation condition of the gas and oil industry, and they are finally applied to West- East pipeline project in China. By adopting acicular microstructure, both better formability and better toughness could be obtained due to low yield ratio and fine grained microstructure. Mechanical properties of pipe are not greatly different from those of base plates or hot coils with a microstructure of acicular ferrite. Merits of introducing higher strength steels are well known, i.e., reducing the gauge of pipe and the material cost, increasing the welding speed and decreasing construction cost because of reducing the construction period. Threfore, gas and oil industry has required higher strength steel than APIX70 grade steel. Under this background, API-X80 steel has been developed and shall be applied to the several projects. In this paper, developing stage of API-X80 steel is also presented and discussed.

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