• Title/Summary/Keyword: High purity aluminum

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A Study on the Effect of Fluid Flow on the Microstructure of High Purity Al Ingot under Forced Flow (강제대류시 고순도 Al괴의 응고조직에 미치는 유동의 영향)

  • Kim, Kyoung-Min;Kim, Heon-Joo;Ha, Ki-Yun;Yoon, Eui-Pak
    • Journal of Korea Foundry Society
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    • v.13 no.6
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    • pp.540-546
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    • 1993
  • The effects of fluid flow on the purification of aluminum were studied. As the revolution rate(N) increased, the size of columnar grain decreased gradually. The concentration of solidified crystal was decreased with increasing distance from chill and revolution rate(N). Distribution boundary layer thickness(${\delta}$) was calculated from the solute distribution obtained in solid experimentally and by use of BPS equation. The value of ${\delta}$ changed from about $60{\mu}m$ at N value of 27rpm to about $15{\mu}m$ at N value of 1000rpm. From this result, high purification was obtained by decreasing the diffusion boundary layer under forced convection.

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A Study on the Thermal Stability in Multi-Aluminum Thin Films during Isothermal Annealing (등온 열처리시 알루미늄 다층 박막의 열적 안정성에 관한 연구)

  • 전진호;박정일;박광자;김홍대;김진영
    • Journal of the Korean institute of surface engineering
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    • v.24 no.4
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    • pp.196-205
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    • 1991
  • Multi-level thin films are very important in ULSI applications because of their high electromigration resistance. This study presents the effects of titanium, titanium nitride and titanium tungsten underlayers of the stability of multi-aluminum thin films during isothermal annealing. High purity Al(99.999%) films have been electron-beam evaporated on Ti, TiN, TiW films formed on SiO2/Si (P-type(100))-wafer substrates by RF-sputtering in Ar gas ambient. The hillock growth was increased with annealing temperatures. Growth of hillocks was observed during isothermal annealing of the thin films by scanning electron microscopy. The hillock growth was believed to appear due to the recrystallization process driven by stress relaxation during isothermal annealing. Thermomigration damage was also presented in thin films by grain boundary grooving processes. It is shown that underlayers of Al/TiN/SiO2, Al/TiW/SiO2 thin films are preferrable to Al/SiO2 thin film metallization.

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Recrystallization Behavior of Aluminum Plates Depending on Their Purities (순도에 따른 Al 판재의 재결정 거동)

  • Lee, Hyun Woo;Ha, Tae Kwon;Park, Hyung-Ki;Min, Seok-Hong
    • Korean Journal of Materials Research
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    • v.26 no.12
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    • pp.688-695
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    • 2016
  • Recrystallization behavior has been investigated for commercial purity AA1050 (99.5wt%Al) and high purity 3N Al (99.9wt% Al). Samples were cold rolled with 90% of thickness reduction and were annealed isothermally at 290, 315, and 350o C for various times until complete recrystallization was achieved. Hardness measurement and Electron Backscatter Diffraction(EBSD) analyses, combined with Grain Orientation Spread(GOS), were employed to investigate the recrystallization behavior. EBSD analysis combined with GOS were distinctly revealed to be a more useful method to determine the recrystallization fraction and to characterize the recrystallization kinetics. As the annealing temperature increased, recrystallization in AA1050 accelerated more than that process did in Al 3N. Both AA1050 and Al 3N showed the same temperature dependence of the n value of the Johnson-Mehl-Avrami-Kolmogorov equation(JMAK equation), i.e., n values increased as annealing temperature increased. Activation energy of recrystallization in AA1050 is about 176 kJ/mol, which is comparable with the activation energy of grain boundary migration in cold-rolled AA1050. This value is somewhat higher than the activation energy of recrystallization in Al 3N.

Synthesis of High Purity Alumina by Controlled Precipitation Method from Clay Minerals (I) Preparation of Aluminum Sulfate Hydrate and Alumina from Clay Minerals (점토 광물로부터 제어 침전법에 의한 고순도 알루미나의 합성 (I) 점토 광물로부터 수화 황산 알루미늄 및 알루미나의 제조)

  • No, Tae-Hwan;Lee, Heon-Su;Son, Myeong-Mo;Park, Hui-Chan
    • Korean Journal of Materials Research
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    • v.2 no.1
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    • pp.3-11
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    • 1992
  • Aluminum sulfate hydrate was prepared using sulfuric acid from Ha-dong kaolin. The effects of calcination-temperature and calcination-time of kaolin, reaction-temperature and reaction-time, and sulfuric acid concentration on the formation of aluminum sulfate hydrate were investigated. The precipitation condition of aluminum sulfate hydrate from sulfuric acid solution was determined. Also, the products heat-treated at different temperatures have been investigated by X-ray diffraction, thermogravimetry, differential thermal analysis, Fourier transform infrared spectrophotometer, scanning electron microscopy, particle size distribution analysis and chemical analysis. In the optimum condition, the conversion of aluminum oxide in kaolin to aluminum sulfate hydrate was 60%. From the results of XRD, TG-DTA, and FT-IR, it is suggested that the aluminum sulfate hydrate is thermally decomposed as follows ; $Al_2(SO_4)_3{\cdot}18H_2O{\rightarrow}Al_2(SO_4)_3{\cdot}6H_2O{\rightarrow}Al_2(SO_4){\rightarrow}\;amorphous\;alumina{\rightarrow}{\gamma}-alumina{\rightarrow}{\delta}-alumina{\rightarrow}{\theta}-alumina{\rightarrow}{\alpha}-alumina$. The purity of alumina powder prepared by calcining aluminum sulfate hydrate at $1200^{\circ}C$ was 99.99 percent.

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Preparation of High-purity Porous Alumina Carrier for Gas Sensor (가스센서용 고순도 다공질 알루미나 담체의 제조)

  • 이창우;현성호;함영민
    • Fire Science and Engineering
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    • v.11 no.3
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    • pp.15-23
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    • 1997
  • In this study, the alumina for gas sensor was prepared by anodic oxidation. It was stable thermally and chemically, and pore diameter and pore distribution was uniform. And the shape of pore was cylinderical. The aluminum plate was carried out by the thermal oxidation, chemical polishing and electropolishing pretreatment. The pore diameter, pore size distribution, pore density and thickness of alumina was observed with the change of reaction temperature, electrolyte concentration and current density. As a results, It was able to use for carrier because alumina which was prepared by anodic oxidationhas uniform pore size distribution.

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Computer Simulation of Solidification in L-Sections (L형(型) 주물응고(鑄物凝固)에 대한 Computer Simulation)

  • Han, Yoon-Hee;Kim, Myung-Han;Kim, Dong-Ok
    • Journal of Korea Foundry Society
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    • v.5 no.2
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    • pp.125-136
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    • 1985
  • The most desirable method for the solution of solidification problems in castings must be the one which combines accuracy, simplicity, and low computer usage cost. The purpose of the present study is to develop a method which includes all these advantages. The purpose of the present research was approached by the introduction of two methods: (1) A pour-out test, employed with very high purity aluminum, for the purpose of obtaining accurate solidification data in L-sections; and (2) an numerical technique, using the cubic spline function for defining solidification curves.

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A Study on the Purification Process of Alumina by Powder Technics (알루미나 정제공정의 분체공학적 연구)

  • 백행남;서태수;곽중협
    • Journal of the Korean Ceramic Society
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    • v.25 no.6
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    • pp.655-664
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    • 1988
  • As a part of study to establish the industrial process for manufacturing high purity alumina powder which is largely used as fine ceramics, an adsorption method using a silica-containing material which can absorb to eliminate a major impurity, Na in aluminum hydroxide as a raw material has been studied. It is confirmed that the primary property of powder such as the particle size of raw material and that of silica-containing material plays a great important role in the purification process.

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Alum and Hydroxide Routes to ${\alpha}-Al_2O_3$ (II) Ultra-Fine Alumina by Thermal Decomposition (명반 및 수산화 알루미늄을 이용한 명반 및 수산화 알루미늄을 이용한 ${\alpha}-Al_2O_3$의 합성 (II) 열분해법에 의한 초미분 ${\alpha}-Al_2O_3$)

  • Choy Jin-Ho;Yoo Jong-Seok;Kim Jin-Tae;Lee Chang-Kyo;Lee Nang-Ho
    • Journal of the Korean Chemical Society
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    • v.35 no.4
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    • pp.422-426
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    • 1991
  • In order to synthesize high-purity alpha alumina fine powder, the aluminum hydroxide and ammonium aluminum sulfate(alum) precursor were prepared from natural alumino-silicate(halloysite). The thermal decomposition mechenism for both precursors was elucidated by DTA/TG, XRD and IR analysis. The microstructure, specific surface area and purity of ${\alpha}-Al_2O_3$ were characterized by SEM, and BET analysis. The particle size of ${\alpha}-Al_2O_3$ was determined to be ${\phi}$ = 0.1∼0.5 ${\mu}$m. However, the specific surface area for the alum derived ${\alpha}-Al_2O_3$(89.0 m$^2$/g) was extremely higher than that for the aluminum hydroxide derived one(7.3 m$^2$/g).

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The analytical study on synthesis and purification of high purity ionic liquid, 1-ethyl-3-methylimidazolium tetrafluoroborate (이온성 액체 1-ethyl-3-methylimidazolium tetrafluoroborate (EMI-BF4)의 합성과 정제에 관한 분석 연구)

  • Yang, Kyung-Chul;Lee, Young-Hwan
    • Analytical Science and Technology
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    • v.24 no.6
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    • pp.477-483
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    • 2011
  • This work is on the synthesis of EMI-$BF_4$ (1-ethyl-3-methylimidazolium tetrafluoroborate) and purification of spectroscopic grade using aluminium oxide method, activated charcoal method, and liquid/liquid fractional extraction method in order to make supercapacitor finally. But the aluminum oxide method and the activated charcoal method were not suitable for obtaining high-purity ionic liquids. The liquid/liquid fractional distillation method turned out that as the concentration of solvent ($H_2O$) was increased, the higher purity of EMI-$BF_4$ was obtained and the electrical capacity of this compound was increased to higher value. When the solvent was changed to from methylene chloride to 1,2-dichloroethane, the higher purity of EMI-$BF_4$ was obtained.

An Evaluation on the Weldability of Al-Li Alloys by Varestraint Testing Method (Varestraint Test법에 의한 Al-Li합금의 용접성 평가)

  • 김형태;이창배;신현식;서창제
    • Journal of Welding and Joining
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    • v.14 no.6
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    • pp.48-57
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    • 1996
  • The weldability of high purity aluminum-lithium binary alloys has been investigated using the Varestraint test. Autogenous GTAW (gas-tungsten-arc-welds) were run along specimens of different lithium concentration using three sets of welding parameters. Welding voltage was held constant at 10 volts. Welding current (70∼100 amps) and travel speed (23∼33 cm/min) were the parameter varied. Hot-tearing susceptibility varied with lithium content and exhibited a steep peak at 2.6 weight percent lithium. Depth of penetration increased with increasing heat input and lithium concentration. The susceptibility is influenced by the wettability of dendrites by the interdendritic eutectic liquid as well as the time available for back-Siting by eutectic liquid. The welding condition of welding current 70A and travel speed 23 cm/min was showed good resistance to cracking in aluminum-lithium alloys. Suggestions for improving weld cracking resistance are also provided.

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