• Title/Summary/Keyword: High pressure swirl injector

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The steady and unsteady state computations on the flame structure for a Kerosene coaxial swirl injector (케로신 동축 와류형 분사기의 정상 및 비정상 상태 화염구조 해석)

  • Han, Sang-Hoon;Kim, Seong-Ku;Kim, Jong-Gyu;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.31-34
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    • 2012
  • Numerical simulations of the steady and unsteady state were conducted for a coaxial swirl injector with Kerosene fuel. Non-premixed equilibrium model based on chemical equilibrium assumption was used as turbulence-chemistry interaction model. As an equations of state, SRK(Soave-Redlich-Kwong) EOS was applied to deal with the behavior of real fluid in a high pressure condition. Through the steady and unsteady computations, mean values of steady and time-averaged unsteady state were compared on the temperature and OH mass fraction and it was shown that the flame structure of steady state was different to that of time-averaged unsteady state.

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The Design and Hot-firing tests of a Water-cooled High Pressure Sub-scale Combustor (물냉각 고압 축소형 연소기의 설계 및 연소시험)

  • Lee, Kwang-Jin;Kim, Jong-Gyu;Lim, Byoung-Jik;Ahn, Kyu-Bok;Seo, Seong-Hyeon;Han, Yeoung-Min;Choi, Hwan-Seok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.11 no.3
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    • pp.1-6
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    • 2007
  • A 3-tonf-class high pressure sub-scale combustor was designed and manufactured to study the performance improvement of combustor. The combustor consists of a combustion chamber with film cooling, thermal barrier coating and water cooling channels to prevent thermal demage of the hardware and an injector head with 37 coaxial swirl injectors. Hot-firing tests were carried out at the design point with varying flow rate for film cooling. The test result revealed that the increase of film cooling flow rate decreases the combustion performance, but in the cases of similar film cooling flow rates, the combustion performance is dependent on the mixture ratio of main injector excluding the film cooling flow rate.

Spray Behaviors and Characteristics of Droplet Distribution in GDI injector (GDI 엔진 인젝터의 연료 분무 거동 및 액적 분포 특성)

  • Kim, M.K.;Lee, C.S.;Lee, K.H.;Jin, D.
    • Journal of ILASS-Korea
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    • v.6 no.2
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    • pp.16-21
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    • 2001
  • This paper describes the macroscopic behavior and atomization characteristics of the high-pressure gasoline swirl injector in direct-injection gasoline engine. The global spray behavior of fuel injector was visualized by shadowgraph technique. The atomization characteristics of gasoline spray such as mean diameter and mean velocity of droplets were measured by the phase Doppler particle analyzer system. The macroscopic visualization and experiment of particle measurement on the fuel spray were investigated at 7 and 10 MPa of injection pressure under different spray cone angle. The results of this work show that the geometry of injector was more dominant over the macroscopic characteristics of spray than the fuel injection pressure and injection duration. As for the atomization characteristics, the increase of injection pressure resulted in the decrease of fuel droplet diameter and the atomization characteristics differed as to the spray cone angle. The most droplets had under $25{\mu}m$ diameter and for the large droplets(upper $40{\mu}m$) as the spray grew the atomization presses were very slow. Comparison results between the measured droplet distribution and the droplet distribution functions revealed that the measured droplet distribution is very closed to the Normal distribution function and Nukiyama-Tanasawa's function.

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Pan-shaped Spray Characteristics of GDI High Pressure Slit Nozzle Injector (가솔린 직접분사식 고압 슬릿 노즐 분사기의 팬형 분무 특성 고찰)

  • Song, Bhum-Keun;Kim, Won-Tae;Kang, Shin-Jae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.70-76
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    • 2005
  • A new stratified charge combustion system has been introduced and developed for GDI engines. Before this new GDI system, the stratified mixture was formed by a high pressure swirl injector. But, the special feature of new system is employed of a thin fan-shaped fuel spray formed by a slit type nozzle. Also, this system has been adopted a shell-shaped piston cavity. We made high pressure gasoline injection system and investigated the fan-shaped spray characteristics such as spray tip penetration, spray angle, SMD and velocities of droplets using PDPA(Phase Doppler Particle Analyzer) system and spray visualization system to obtain the concept of the new design and the fundamental data for the next generation GDI system. The experiment was performed at the injection pressures of 5 and 9MPa under the atmospheric condition.

Spray Breakup Characteristics of a Swirl Injector in High Pressure Environments (고압환경에서 스월 인젝터의 분무 및 분열특성)

  • 김동준;윤영빈;임지혁;길태옥;한풍규
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.34 no.7
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    • pp.97-104
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    • 2006
  • The spray and breakup characteristics of swirling liquid sheet were investigated by measuring the spray angle and breakup length as the axial Weber number Wel was increased up to 1554 and the ambient gas pressure up to 4.0MPa. As Wel and ambient gas density increased, the disturbances on the annular liquid sheet surface were amplified by the increase of the aerodynamic forces, and thus the liquid sheet disintegrated near from the injector exit. The measured spray angles according to the ambient gas density were different before and after the sheet breaks. Before the liquid sheet breaks, the spray angle was almost constant, but once the liquid sheet started to breakup, the spray angle decreased. And the breakup length decreased because of the increase of the aerodynamic force as the ambient gas density and Wel increased. Lastly, the measured breakup length according to the ambient gas density and Wel was compared with the result by the linear instability theory. We found that the corrected linear instability theory considering the attenuation of sheet thickness agrees well with our experimental results.

Performance and Ignition Characteristics of a Coaxial Swirl Injector using LOX-$GCH_4$ Propellant (액체산소/기체메탄 추진제를 사용하는 동축형 스월 인젝터의 성능 및 점화특성)

  • Kim, Do-Hun;Lee, In-Chul;Kim, Jin-Kon;Koo, Ja-Ye;Park, Young-Il
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.72-76
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    • 2010
  • To research and develop a high performance injector for LRE, it needs not only cold flow test, but also investigations of combustion performance, optimization of cyclogram and thermo-fluid dynamical characteristics of combustion flow field through hot-fire test. In this study, hot-fire test of LOX-CH4 coaxial swirl injector has been carried out using lab-scale hot fire test stand which can supply and control cryogenic propellant. Ignition and continuous combustion for LOX-$GCH_4$ propellant of 0.19 kg/s total mass flowrate and 2.80 O/F Ratio was achieved through cyclogram optimization. The mean combustion chamber pressure and thrust were measured as approximately 1.43 MPa and 38.7 kgf respectively.

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Study on the Fuel Vapor Distribution of the Stratified Charge in a DISI Engine by PLIF Technique (직분식 전기점화 엔진에서 PLIF기법에 의한 성층 혼합기의 분포특성 연구)

  • Kim, S.S.
    • Journal of Power System Engineering
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    • v.12 no.6
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    • pp.64-69
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    • 2008
  • The spatial fuel distribution of the stratified charge of a high pressure 6-hole injector was examined in a single cylinder optical direct injection spark ignition(DISI) engine. The effects of in-cylinder charge motion, and fuel injection pressure, and coolant temperature were investigated using a planar LIF(Laser Induced Fluorescence) technique. It was confirmed that the in-cylinder tumble flow played more effective role in the spatial fuel distribution of the stratified charge than the swirl flow during the compression stroke and the fuel distribution area increased due to the activation of the fuel vaporization by the increase of the coolant temperature. But, the increase of the fuel supplying pressure could not change the pattern of the fuel vapor distribution against the expectation.

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Development of High Pressure Sub-scale Regeneratively Cooled Combustion Chambers (고압 축소형 재생냉각형 연소기 개발)

  • Kim, Jong-Gyu;Lee, Kwang-Jin;Seo, Seong-Hyeon;Han, Yeoung-Min;Choi, Hwan-Seok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.13 no.6
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    • pp.8-16
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    • 2009
  • The development of high-pressure sub-scale combustion chambers is described. A total of four high-pressure sub-scale combustion chambers having either a detachable structure of the mixing head and the chamber or a single welded regenerative cooling structure have been developed. The sub-scale combustion chambers have a chamber pressure of 70 bar and propellant mass flow rate of 5.1~9.1 kg/s. The propellant mass flow rate and the recess number of the injector were changed for the improvement of combustion performance and they were validated through hot firing tests. The design and manufacturing techniques of regenerative cooling channel and film cooling to be applied to the full-scale combustion chamber were adopted through the present development and verified.

Dense Spray Patternation using Optical Tomography

  • Cho, Seongho;Park, Gujeong;Yoon, Youngbin
    • International Journal of Aeronautical and Space Sciences
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    • v.14 no.4
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    • pp.398-407
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    • 2013
  • Optical tomography was used to measure the pattern of spray cross-section. The maximum-likelihood estimation (MLE) algorithm was used to reconstruct the spray cross-section from the measured transmission rate of the spray. A swirl-type injector was used to form an optically dense spray, and the test was carried out in a high-pressure chamber, to control the pressure condition of the test site. Before the experiment, the reliability of the MLE-based reconstruction algorithm was verified, by comparing it with a conventional filtered back projection reconstruction (FBP) method. The MLE algorithm showed superior reconstruction of the image. In the spray patternation experiment, the results of the optical tomography and optical line patternator, which uses Mie scattering signal information, were compared. While measuring the cross-section of optically dense spray, the intensity of the scattering signal had attenuated to an uncorrectable level, which led to incorrect spray pattern measurement by the optical line patternator. However, reliable results were obtained by optical tomography, under the same condition. Finally, the pattern of the optically dense spray was measured at various chamber pressures, of up to 3 MPa. As the chamber pressure increased, the hollow cone-shaped swirl spray shrank, and the attenuation coefficient value of the inner region increased.

Spray Distribution Measurement at High Ambient Pressure (고압 환경 하에서의 분무 분포 측정)

  • Cho, Seong-Ho;Im, Ji-Hyuk;Yoon, Young-Bin;Choi, Seong-Man;Han, Young-Min
    • Journal of the Korean Society of Visualization
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    • v.6 no.1
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    • pp.59-65
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    • 2008
  • Distribution of spray was measured. Optical Line Patternator (OLP) was used to measure the planar distribution of the spray from a swirl-coaxial type injector. Ambient pressure was varied and injection pressure was fixed in experiment. As ambient pressure increased, spray distribution was changed from hallow cone to solid cone shape, and spray angle was decreased. Limitation in measuring dense spray was found at high ambient pressure condition.