• Title/Summary/Keyword: High pressure fuel injection

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SPRAY STRUCTURE OF HIGH PRESSURE GASOLINE INJECTOR IN A GASOLINE DIRECT INJECTION ENGINE

  • Lee, Chang Sik;Chon, Mun Soo;Park, Young Cheol
    • International Journal of Automotive Technology
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    • v.2 no.4
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    • pp.165-170
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    • 2001
  • This study is focussed on the investigation of spray characteristics from the high pressure gasoline injector for the application of gasoline direct injection engine. For the analysis of spray structure of high pressure gasoline injector; the laser scattering method with a Nd-Yag laser and the Phase Doppler particle analyzer system were applied to observe the spray development and the measurement of the droplet size and velocity of the spray, respectively. Also spatial velocity distribution of the spray droplet was measured by use of the particle image velocity system. Experimental results show that high pressure gasoline injector shapes the hollow-cone spray, and produce the upward ring shaped vortex on the spray surface region. This upward ring shaped vortex promotes the secondary atomization of fuel droplets and contributes to a uniform distribution of fuel droplets. Most of fuel droplets are distributed under 31$\mu m$ of the mean droplet size (SMD) and the frequency distribution of the droplet size under 25$\mu m$ is over 95% at 7 MPa of injection pressure. According to the experimental results of PIV system, the flow patterns of the droplets velocity distribution in spray region are in good agreement with the spray macroscopic behaviors obtained from the visualization investigation.

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The Effect of Injection Pressure Variations on the Smoke and Fuel Consumption in a Small HSDI Diesel Engine with Common Rail Injection System (소형 HSDI 디젤엔진에서의 Common Rail을 이용한 분사압력 변화가 Smoke 및 연료 소모량에 미치는 영향)

  • 류명석;신범식
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.2
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    • pp.28-34
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    • 2001
  • Great attentions are paid to HSDI diesel engine for passenger cars because of its high thermal efficiency. The most interesting research in HSDI diesel engine developments is focused on applying common rail system as a fuel injection equipment. In this study, a series of tests are carried out to investigate the effect of injection pressure variation on the smoke and fuel concluded in a small HSDI diesel engine with common rail system. As a result of this study it is concluded that there is an optimum rail pressure dependent on combustion system such as nozzle type, combustion chamber geometry.

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Effect of Injector Energizing Duration on the Atomization Characteristics of Biodiesel Fuel (인젝터 통전기간이 바이오디젤 연료 미립화에 미치는 영향)

  • Suh, Hyun-Kyu;Park, Su-Han;Lee, Chang-Sik
    • Journal of ILASS-Korea
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    • v.12 no.2
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    • pp.108-114
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    • 2007
  • This study investigates the influence of energizing duration on the fuel atomization characteristics of biodiesel injected through a high pressure common-rail injector. In order to analyze the effect of energizing duration on the fuel injection rate performance, the injection rate of biodiesel fuel is obtained from the pressure variation in the tube filled with fuel in injection measuring system. On the other hand, the atomization characteristics of biodiesel was measured and compared in terms of Sauter mean diameter(SMD), arithmetic mean diameter(AMD), droplet mean velocity, and detected droplets number by applying a phase Doppler particle analyzer(PDPA). It was revealed that the injection mass and maximum injection rate increase with increase of the energizing duration. Moreover, the increase of energizing duration improves the atomization performance of biodiesel fuel because it induces higher droplets momentum and velocity.

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Characteristics of a High Pressure Accumulator Type Fuel Injection System (축압식 고압 연료분사펌프 시스템 특성 해석)

  • Park, Seok Beom;Koo, Ja Ye
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.22 no.8
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    • pp.1101-1110
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    • 1998
  • Computational investigation was conducted to examine the performance of a high pressure common-rail fuel injection system which is used to power a passenger car direct injection (Dl) diesel engine. The pipe flows were modeled by one dimensional wave equation and solved by implicit FDM Each volume of injector was considered as chambers with orifice nozzle in connections. These simulation results were compared with the experimental data of Ganser Hydromag. The comparison of needle life and rate of injection between simulation data and experimental data showed quite a good agreement Different shape of injection rate can be made by adjusting the size of inlet orifice and exit orifice in the piston chamber The pilot injection was accomplished by adjusting command signal.

The Spray Measurements of Gasoline, M85, E85, and LPG by a GDI Injector in a Constant Volume Chamber (정적챔버에서 GDI용 연료분사기의 가솔린, M85, E85 및 LPG 분무 계측)

  • Kim, S.S.
    • Journal of Power System Engineering
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    • v.16 no.6
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    • pp.5-10
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    • 2012
  • Spray structures and penetration lengths of Gasoline, M85, E85, and LPG by a GDI 6-hole fuel injector were examined in a constant volume chamber. The chamber pressure was controlled at 0.1 MPa and 0.9 MPa. The effects of fuel injection pressure and chamber pressure on the spray structures and penetration lengths were investigated using the 2-dimensional Mie scattering technique. It was found that the sprays developed linearly till ASOI 1.7ms after start of injection and vortices were happened around jets on the way of spray development. And the high chamber pressure, 0.9 MPa kept the fuel sprays development down and the penetration length was reduced to about 55% compared with that of 0.1 MPa. In additions high pressure of fuel injection, 12 MPa increased the spray penetration length more about 7~10% than that of 7 MPa.

Cycle Simulation for the Performance Prediction of a High Pressure Unit Injection System of a Diesel Engine (디젤엔진용 고압분사 유닛인젝터의 성능예측을 위한 사이클 시뮬레이션)

  • 김철호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.1
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    • pp.63-74
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    • 2001
  • In this study, a cycle simulation program of a Unit-Injection(UI) system was developed to estimate the injection performance of newly designed injection system. A fundamental theory of the simulation program is based on the conservation law of mass. Loss of fuel mass in the system due to leakage, compressibility effect of the liquid fuel and friction loss in the control volume was considered in the algorithm f the program. For the evaluation of the simulation program developed, the experimental result which was offered by the Technical Research Center of Doowon Precision Industry Co. was incorporated. Two main parameters; the maximum pressure in the plunger chamber and total fuel mass(kg) injected into the engine cylinder per cycle, were measured and compared with the simulation results. It was found that the maximum error rate of the simulation result to the experimental output was less than 3% in the rated rotational speed (rpm) range of the plunger cam.

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Characteristics of Exhaust Emission by Impinging Spray of Diesel Engine (충돌분무에 의한 디젤기관의 배기 배출물 특성)

  • Jin, Y.S.;Kim, J.D.;Kim, Y.B.
    • Journal of Power System Engineering
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    • v.11 no.4
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    • pp.26-31
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    • 2007
  • Recently, study on the improvement of combustion performance for the diesel engine by using the impinging spray in the combustion chamber has been actively studied. The purpose of this study is to examine the variation of exhaust emission between the trial engine with impinging plate and the prototype engine in accordance with change of fuel injection timing and fuel injection pressure. The concentration of nitrogen oxide of trial engine decreased more than 50% compared to prototype engine. However, smoke of trial engine indicated very high concentration compared to prototype engine. The effect of fuel injection timing on the nitrogen oxide and smoke indicated different results, that is, the concentration of nitrogen oxide decreased as the degree of fuel injection start become slower, whereas the concentration of smoke decreased as the degree of fuel injection start become faster.

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A Study on Spray Characteristics Analysis of Free Spray of Diesel Fuel with Ultra High Pressure (극초고압영역에서의 디젤연료의 자유분무특성에 관한 연구)

  • Jeong, D.Y.;Lee, J.T.;Hong, G.B.
    • Journal of ILASS-Korea
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    • v.7 no.4
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    • pp.16-22
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    • 2002
  • The characteristics of free spray with ultra injection pressure was analyzed to clear the limit pressure of diesel engine. To obtain final goal, ultra high pressure injection equipment was developed, spray patterns were visualized under various ultra injection pressures. Spray penetration and spray width, volume and entrained air mass were increased with the increase of injection pressure. Sauter mean diameter and injection durstion wert decreased. But over 3,000bar of ultra injection pressure region the rates of increase show almost similar and finally the reversed tendencies at 4,140bar.

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A Study on Stratified Charge GDI Engine Development - Combustion Analysis according to the Variations of Injection Pressure and Load - (연소실 직접분사식 성층급기 가솔린기관 개발에 관한 연구 - 연료분사압력과 부하변동에 따른 연소특성 해석 -)

  • Lee, Sang Man;Jeong, Young Sik;Chae, Jae Ou
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.22 no.9
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    • pp.1317-1324
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    • 1998
  • In general, DI gasoline engine has the advantages of higher power output, higher thermal efficiency, higher EGR tolerance and lower emissions due to the operation characteristics of increased volumetric efficiency, compression ratio and ultra-lean combustion scheme. In order to apply the concept of stratified charge into direct injection gasoline engine, some kinds of methodologies have been adapted in various papers. In this study, a reflector was adapted around the injector nozzle to apply the concept of stratified charge combustion which leads the air-fuel mixture to be rich near spark plug. Therefore, the mixture near the spark plug is locally rich to ignite while the lean mixture is wholly introduced into the combustion chamber. The characteristics of combustion is analyzed with the variations of fuel injection pressure and load in a stratified -charge direct injection single cylinder gasoline engine. The obtained results are summarized as follows ; 1. The MBT spark timing approached to TDC with the increase of load on account of the increase of evaporation energy, but has little relation with fuel injection pressure. 2. The stratification effects are apparent with the increase of injection pressure. It is considered by the development of secondary diffusive combustion and the increase of heat release of same region, but proceed rapidly than diesel engine. Especially, in the case of high pressure injection (l70bar) and high load (3.0kgf m), the diffusive combustion parts are developed excessively and results in the decrease of peak pressure than in the case of middle load. 3. The index of engine stability, COVimep value, is drastically decreased with the increase of load. 4. To get better performance of DI gasoline engine development, staged optimizaion must be needed such as injection pressure, reflector, intake swirl, injection timing, chamber shape, ignition system and so on. In this study, the I50bar injection pressure is appeared as the optimum.

Intermittent Spray Characteristics of the Injection Nozzle for a Gasoline Engine (가솔린 엔진용 분사노즐의 간헐적인 분무특성)

  • 김원태;오제하;강신재;노병준
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.3
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    • pp.128-136
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    • 1997
  • Spray characteristics of a fuel injector have an important effect upon engine power and emission. Thus this study was investigated the spray characteristics of the intermittent injection using a gasoline fuel injector. Image processing system and PDA system were utilized for visualization of a spray behavior and measurements of a droplet size and velocity, respectively. Fuel injection duration was fixed with 3ms and injection pressure was varied such as 250kPa, 300kPa, 350kPa. for a high fuel injection pressure, spray tip arrival time was fluctuated at a vigorously disintegrated cross section. Axial velocity was linear correlated with fuel droplet size in the time interval of an injected main spray at spray downstream.

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