• 제목/요약/키워드: High hardness

검색결과 3,053건 처리시간 0.028초

크로마이징 처리 된 철계 소결 부품의 내식성 및 저 마찰특성 (Corrosion Resistance and Low Friction Property of Sintered Steel Parts via Chromizing Treatment)

  • 김상권;박용진;여국현;이재훈
    • 대한금속재료학회지
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    • 제50권11호
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    • pp.809-815
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    • 2012
  • Recently, as the interest in improving energy efficiency has grown, the demand for vehicle and machine parts that are resistant in high temperature corrosive conditions and abrasive environments has increased. Pack chromizing treatment of sintered steels is a profitable method that satisfies both corrosion resistance and low friction properties. Since austenitic stainless steels have good corrosion resistance but low mechanical hardness, if they are replaced by sintered steel parts with pack chromizing treatment, all the desirable properties such as low price, easy molding, high hardness, low frictional coefficient, and high corrosion resistance, can be obtained. The higher corrosion resistance of the chromized parts over that of the austenitic stainless steels was acquired by coating chromium carbides and a thin chromium oxides layer on the surface. Moreover, the surface morphology of chromized parts, which were composed of chromium rich phases and hardened chromium carbides by diffusing and alloying, had a peak-and-valley shape so that the dimple effect by the wrinkled morphology and high hardness induced a low friction coefficient.

Tribological Characteristics of Diamond-like Carbon Films Based on Hardness of Mating Materials

  • Na, Byung-Chul;Tanaka, Akihiro
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.147-148
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    • 2002
  • This study made use of four kinds of mating balls that were made with stainless steel but subjected to different annealing conditions in order to achieve different levels of hardness. In all load conditions, testing results demonstrated that the harder the mating materials, the lower the friction coefficient was. Conversely, the high friction coefficient found in soft martensite balls appeared to be caused by the larger contact area between the DLC film and the ball. Raman Spectra analysis showed that the transferred materials were a kind of graphite and that the contact surface of the DLC film seemed to undergo a phase transition from carbon to graphite during the high friction process.

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構造용高炭素鋼材 의 高溫 低 사이클 피勞擧動 에 關한 硏究 (A Study on Low-Cycle Fatigue Behavior at Elevated Temperature of High Carbon Steel Used For Structural Purpose)

  • 옹장우;김재훈
    • 대한기계학회논문집
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    • 제6권2호
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    • pp.101-106
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    • 1982
  • This study was undertaken to determine tensile properties and low-cycle fatigue behavior of 0.6%C high carbon steel used of structural purposes at temperatures up to 500.deg.C. In the low-cycle fatigue test the upper limit was decided by elongation(i.e. the total strain range), while the lower limit was defined by the load (i.e. zero load). The following results were obtained. Both, the ultimate tensile strength and low-cycle fatigue resistance attain the maximum values near 250.deg.C. Above this temperature the values decrease rapidly as the temperature increases. The low-cycle fatigue resistance decreases whenever there is an increase of the total strain range. Because the hardness of cycle fatigued specimen correlates cyclic hardening and cyclic softening, therefore the hardness of cycle fatigued specimen is smaller than that of the nonfatigued specimen at room temperature and 500.deg.C but much larger than the hardness of the nonfatigued specimen near 250.deg.C.

고 Si-P 첨가가 박육구상흑연주철의 미세 조직과 기계적 성질에 미치는 영향 (Effects of high Si-P Addition on Microstructure and Mechanical Properties of Thin Ductile Cast Iron)

  • 박용진;최양진;박인선;김영환;이효상
    • 한국주조공학회지
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    • 제15권6호
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    • pp.558-565
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    • 1995
  • Effects of high Si-P addition on microstructure and mechanical properties of thin ductile cast iron have been investigated. The amount of silicon addition have fixed on 4.0wt% and the amounts of phosphorus addition and thickness of specimen have been varied from 0.05 to 0.8wt% and ${\phi}13mm$, ${\phi}10mm$ and ${\phi}6mm$, respectively. As the casting thickness decreased, the average diameter of spheroidal graphite was decreased and the hardness of the cast iron increased. By adding P, the average diameter of spheroidal graphite was increased and the count of the spheroidal graphite was decreased continuously. And the tensile strength and the elongation was decreased, and the hardness was increased. With the P added more than 0.2wt%, the abraded amount was decreased significantly. The addition of P improved the wear resistance and the hardness of thin ductile cast iron.

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증착방법에 따른 DLC 막의 마찰-마모 특성평가 (Characterization of Tribological Properties of DLC Films Prepared by Different Deposition Method)

  • 오윤석
    • 한국세라믹학회지
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    • 제46권5호
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    • pp.497-504
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    • 2009
  • DLC is considered as the candidate material for application of moving parts in automotive components relatively in high pressure and temperature operating conditions for its high hardness with self lubrication and chemical inertness. Different deposition method such as arc plating, ion gun plating and PECVD were used for comparing mechanical and tribological properties of each DLCs deposited on stainless steel with 1 um thick respectively. Among these 3 types of DLCs, the arc plated DLC film showed highest value for wear resistance in dry condition. From the results of analysis for physical properties of DLC films, it seems that the adhesion force and crack initiation modes were more important factors than intrinsic mechanical properties such as hardness, elastic modulus and/or roughness to the wear resistance of DLC films. Raman spectroscopy was used for understanding chemical bonding natures of each type of DLC films. Typical D and G peaks were identified based on the deposition method. Hardness of the coating layers were identified by nanoindentation method and the adhesions were checked by scratch method.

고온 폐열회수장치 튜브의 크리프 파단특성 평가 (Creep Rupture Life Prediction of High Temperature HRSG Tubes)

  • 김우중;김재훈;장중철;김범수;이기천
    • 한국안전학회지
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    • 제28권3호
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    • pp.6-10
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    • 2013
  • The Heat Recovery Steam Generator(HRSG) is a device recycling the exhaust gas of gas turbine in combined power and chemical plants. Since service temperatures was very high, the damage of HRSG tubes intensively occurred in superheater and reheater. The aim of this paper is to determine life and hardness relationship that addresses creep-rupture test and creep-interrupt test in modified 9Cr-1Mo steel. The measured life that consists of function of hardness was found to constant tendency.

사출금형기계용 앵귤러핀의 충격시험에 따른 파손분석과 와이블 통계 해석 (Failure Analysis and Weibull Statistical Analysis according to Impact Test of the Angular Pin for Injection Molding Machines)

  • 김철수;남기우;안석환
    • 동력기계공학회지
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    • 제21권3호
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    • pp.37-44
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    • 2017
  • In this study, failure analysis of the angular pin for molding machines to aluminum component molding was carried out. SM45C steel was used for the angular pin, it was surface hardened by the induction surface hardening heat treatment. The cross section of damaged angular pin was observed, and micro Vickers hardness value from the fractured part was measured. Brittle fracture was occurred from the fracture surface of angular pin, therefore, impact toughness value was evaluated by V-notch Charpy impact test. It was confirmed that the impact absorption energy was high when was tempered at a high temperature for a long time, and the toughness was slightly increased. Also, 2-parameter Weibull statistical analysis was investigated in order to evaluate the reliability of the measured micro Vickers hardness values and absorbed energy. The micro Vickers hardness and absorbed energy well followed a two-parameter Weibull probability distribution, respectively. The reverse design against angular pin was proposed as possible by using test results.

전신 및 주조된 Mg합금의 FSW 접합성 평가 (Evaluation of FSW Weldability of Wrought and Casting Mg Alloys)

  • 노중석;김흥주;장웅성;방국수
    • Journal of Welding and Joining
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    • 제22권5호
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    • pp.53-57
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    • 2004
  • Friction stir weldability of AZ31B-H24, AZ61A-F and AZ91C-F Mg alloys were studied using microstructural observation and mechanical tests. The microstructure of stir zone(SZ) was coarse in AZ31B-H24 alloy whereas it was very fine both in AZ61A-F and AZ91C-F alloys. The hardness of SZ was remarkably increased by very fine recrystallized grains both in AZ61A-F and AZ91C-F alloys. On the other hand, the hardness of SZ was decreased in AZ31B-H24 due to the coarse microstructure. In SZ, AZ91C-F alloy showed very high hardness values because of dispersion hardening of $Mg_{17}$Al$_{12}$($\beta$ phase) and Al solid solution hardening. Because of more $Mg_{ 17}Al_{12}($\beta$ phase)$ intermetallic compounds, Mg alloy with high Al content showed poor mechanical properties.s.

프로젝션 용접 전극을 위한 시효경화성 Cu-2.0wt%Be 합금의 미세조직과 기계적성질 (Microstructures and Mechanical Properties of Age Hardenable Cu-2.0wt%Be Alloy for Projection Welding Electrode)

  • 김광수;김진용
    • 한국재료학회지
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    • 제25권9호
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    • pp.468-474
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    • 2015
  • Evaluations of the microstructure and mechanical properties of age hardenable Cu-2.0wt%Be alloy are performed in order to determine whether it can be used as a welding electrode for projection welding. The microstructure examinations, hardness measurements, and tensile tests of selective aging conditions are conducted. The results indicate that the aging treatment with the fine-grained microstructure exhibits better hardness and high tensile properties than those of the coarse-grained microstructure. The highest hardness value and high tensile strength are obtained from the aged condition of $300^{\circ}C$ for 360 min due to the presence of the metastable ${\dot{\gamma}}$ precipitates on the grain boundaries. The values of the highest hardness and tensile strength are measured as 374 Hv and 1236.2 MPa, respectively. The metastable ${\dot{\gamma}}$ precipitates are transferred to the equilibrium ${\gamma}$ precipitates due to the over-aged treatment. The presence of the ${\gamma}$ precipitates appears as nodule-like precipitates decorated around the grain boundaries. The welding electrode with the best aging treated condition exhibits better welding performance for electrodes than those of electrodes used previously.

Microstructure and Hardness of TiC Particle-reinforced Fe Self-fluxing Alloy Powders Based Hybrid Composite Prepared by High Energy Ball Milling

  • Park, Sung-Jin;Song, Yo-Seung;Nam, Ki-Seok;Chang, Si-Young
    • 한국분말재료학회지
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    • 제19권2호
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    • pp.122-126
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    • 2012
  • The Fe-based self-fluxing alloy powders and TiC particles were ball-milled and subsequently compacted and sintered at various temperatures, resulting in the TiC particle-reinforced Fe self-fluxing alloy hybrid composite, and the microstructure and micro-hardness were investigated. The initial Fe-based self-fluxing alloy powders and TiC particles showed the spherical shape with a mean size of approximately 80 ${\mu}m$ and the irregular shape of less than 5 ${\mu}m$, respectively. After ball-milling at 800 rpm for 5 h, the powder mixture of Fe-based self-fluxing alloy powders and TiC particles formed into the agglomerated powders with the size of approximately 10 ${\mu}m$ that was composed of the nanosized TiC particles and nano-sized alloy particles. The TiC particle-reinforced Fe-based self-fluxing alloy hybrid composite sintered at 1173 K revealed a much denser microstructure and higher micro-hardness than that sintered at 1073 K and 1273 K.