• Title/Summary/Keyword: High fuel pump

Search Result 153, Processing Time 0.024 seconds

The Solution of High Vibration of the Secondary Cooling Pump in HANARO (하나로 2차 냉각펌프의 고진동 해소방안)

  • Park, Yong-Chul
    • 유체기계공업학회:학술대회논문집
    • /
    • 2001.11a
    • /
    • pp.197-202
    • /
    • 2001
  • The heat produced by the fission in the fuel of HANARO, 30 MW of research reactor, was transferred from the primary cooling water to the secondary cooling water through heat exchangers. The secondary cooling water absorbed the heat was circulated by secondary cooling pumps and cooled through 33 MW of cooling tower. Each capacity of the three secondary cooling pumps was fifty percent ($50\%$) of full load. The two pumps were normally operated and the other pump was standby. One of the secondary cooling pumps has often get troubles by high vibration. To release these troubles the pump shaft has been re-aligned, the pump bearing has been replaced with new one, the shaft sleeve has been replaced with new one, the shaft and the impeller have been re-weight balanced representatively or the vibration of motor has been tested by disconnecting the shaft of pump. But the high vibration of pump cannot be cleared. We find out the weight balance trouble of the assembly that the impeller is installed in the shaft. After clearing the trouble, the high vibration is released and the pump is operated with smooth. In this paper the trouble solution of secondary cooling pump is described including the reason of high vibration.

  • PDF

Numerical Analysis of Electromagnetic Characteristic of High Voltage/Current Cable for Fuel Cell Electric Vehicle (FCEV) (수소 연료전지 차량용 고전압 케이블의 전자파 특성 수치해석에 관한 연구)

  • Lee, Soon-Yong;Choi, Jae-Hoon
    • Transactions of the Korean hydrogen and new energy society
    • /
    • v.21 no.3
    • /
    • pp.149-157
    • /
    • 2010
  • The electromagnetic characteristics of FCEVs (fuel cell electric vehicles) are much different from the existing combustion engine cars as well as hybrid, plug-in-hybrid, and pure electric vehicles due to the high voltage/current generated by a fuel cell stack which uses a compressed hydrogen gas reacted with oxygen. To operate fuel cell stack efficiently, BOP (Balance of Plant) is essential. BOP systems are used many not only for motors in water pump, air blower, and hydrogen recycling pump but also inverters for these motors. Since these systems or components are connected by high voltage cables, EMC (Electromagnetic compatibility) analysis for high voltage/current cable is the most important element to prevent the possible electric functional safety errors. In this paper, electromagnetic fields of high current/voltage cable for FCEVs is studied. From numerical analysis results, time harmonic magnetic field strength of high current/voltage cable have difference of 20~28 dB according to phase. EMI result considered ground effect of FECV at 10 m shows difference of 14.5 dB at 30 MHz and 2.8 dB at 230 MHz compared with general cable.

Design and Performance Analysis of a Fuel Transfer Jet Pump in the Smart UAV Fuel Supply System (스마트무인기연료공급시스템 연료이송 제트펌프의 설계 및 성능해석에 관한 연구)

  • Park, Sul-Hye;Lee, Yoon-Kwon;Lee, Jee-Keun;Lee, Chang-Ho;Lee, Soo-Chul;Choi, Hee-Joo
    • Journal of the Korean Society for Aeronautical & Space Sciences
    • /
    • v.35 no.11
    • /
    • pp.1013-1021
    • /
    • 2007
  • Design and performance analysis of the jet pump to transfer fuel between tanks in the smart UAV fuel supply system were carried out through one dimensional flow analysis and the flow analysis using a commercial CFD code. From the analysis results, it was proved that the jet pump was designed with the flow ratio of 2.23 that is the fundamental requirement of the jet pump design. The comparison results showed that the primary nozzle pressure is higher in the CFD analysis than in one dimensional flow analysis, mainly due to the underestimated loss coefficient of the primary nozzles. Consequently, the loss coefficients of the jet pump components should be determined more precisely for the design of the jet pumps with high performance.

A Study for Numerical Analysis of Flow Variation on Low Pressure Fuel Pump Fluid using Excavator Engine (굴삭기 엔진용 저압연료펌프 유체의 유동변화에 대한 수치해석적 연구)

  • Lee, IL Kwon;Kim, Seung Chul
    • Journal of the Korean Institute of Gas
    • /
    • v.19 no.6
    • /
    • pp.47-53
    • /
    • 2015
  • This paper is to study applying for numerical analysis method for flow field, velocity and pressure of fuel on the low pressure pump using excavator. The pressure distribution of fuel pump certified the linear variation according to rotation angle of rotor. Especially, it knew the fact that the pressure in rotation angle $40^{\circ}$ appeared high outlet and low inlet of fuel pump. Also, this range angle can seek the fact that the leakage flow and velocity are the most increasing. And the more rotor rotation of fuel pump, the more mean outlet flow rate increased in linear. Whenever the gap size decrease with rotor and housing, the discharge flow rate could seek the approaching 0.0712kg/s that consider with theory discharge flow rate calculated from displacement between rotor gear and idle gear.

The Solution of Severe Vibration Problen of the Secondary Cooling Pump in HANARO (하나로 2차 냉각펌프의 고진동 해소방안)

  • Park, Yong-Chul
    • The KSFM Journal of Fluid Machinery
    • /
    • v.5 no.4 s.17
    • /
    • pp.26-31
    • /
    • 2002
  • The heat produced by the fission in the fuel of HANARO, 30 MW of research reactor, was transferred from the primary cooling water to the secondary cooling water through heat exchangers. The secondary cooling water absorbing the heat was circulated by secondary cooling pumps and cooled through 33 MW of cooling tower. Each capacity of the three secondary cooling pumps was fifty percent ($50\%$) of full load. The two pumps were normally operated and the other pump was standby. One of the secondary cooling pumps has often made troubles by high vibration. To release these troubles the pump shaft has been re-aligned, the pump bearing has been replaced with new one, the shaft sleeve has been replaced with new one, the shaft and the impeller have been re-balanced representatively and/or the vibration of motor has been tested by disconnecting the shaft of pump. But the high vibration of pump cannot be cleared. We find out the weight balance trouble of the assembly in which the impeller is installed in the shaft. After clearing the trouble, the high vibration is relieved and the pump is operated smoothly. In this paper, the trouble solution shooting method of secondary cooling pump is described including the reason of high vibration

Research and Development of a 2.9 Liter Light-duty DME Truck Using Common Rail Fuel Injection Systems (커먼레일 연료분사 시스템을 장착한 2.9 리터급 경량 DME 트럭의 연구 및 개발)

  • Jeong, Soo-Jin;Park, Jung-Kwon;Oh, Se-Doo;Lee, Gee-Soo;Lim, Ock-Taek;Pyo, Young-Dug
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.20 no.6
    • /
    • pp.107-116
    • /
    • 2012
  • In this study, the trucks(2.9-liter) have been developed to use DME as fuel, and performance test of the vehicle's DME engine, power, emissions, fuel economy and vehicle aspects was conducted. For experiments, the fuel system(common-rail injectors and high-pressure pump included) and the engine control logic was developed, and ECU mapping was performed. As a result, the rail pressure from 40MPa to approximately 65% increase compared to the base injector has been confirmed that. Also, the pump discharge flow is 15.5 kg/h when the fuel rail pressure is 400rpm(40MPa), and the pump discharge flow is 92.1 kg/h when the fuel rail pressure is 2,000rpm(40MPa). The maximum value of full-load torque capability is 25.5 kgfm(based on 2,000 rpm), and more than 90% compared to the level of the diesel engine were obtained. The DME vehicle was developed in this study, 120 km/h can drive to the stable, and calculated in accordance with the carbon-balance method of fuel consumptions is 5.7 km/L.

Research and Development of a Light-Duty DME Truck Using Common Rail Fuel Injection Systems (커먼레일 연료분사 시스템을 장착한 경량 DME 트럭의 연구 및 개발)

  • Jeong, Soo-Jin;Chon, Mun Soo;Park, Jung-Kwon
    • Journal of Institute of Convergence Technology
    • /
    • v.2 no.1
    • /
    • pp.24-30
    • /
    • 2012
  • In this study, the trucks(2.9-liter) have been developed to use DME as fuel, and performance test of the vehicle's DME engine, power, emissions, fuel economy and vehicle aspects was conducted. For experiments, the fuel system(common-rail injectors and high-pressure pump included) and the engine control logic was developed, and ECU mapping was performed. As a result, the rail pressure from 40MPa to approximately 65% increase compared to the base injector has been confirmed that. Also, the pump discharge flow is 15.5 kg/h when the fuel rail pressure is 400rpm(40 MPa), and the pump discharge flow is 92.1 kg/h when the fuel rail pressure is 2,000rpm(40MPa). The maximum value of full-load torque capability is 25.5kgfm(based on 2,000rpm), and more than 90% compared to the level of the diesel engine were obtained. The DME vehicle was developed in this study, 120 km/h can drive to the stable, and calculated in accordance with the carbon-balance method of fuel consumptions is 5.7 km/L.

  • PDF

Control Techniques of Sensorless BLDC Motor Drive for a Vehicle Fuel Pump Application (자동차 연료펌프용 BLDC 전동기구동의 센서리스 제어기법)

  • Tran, Quang-Vinh;Chun, Tae-Won;Lee, Hong-Hee;Kim, Heung-Geun;Nho, Eui-Cheol
    • The Transactions of The Korean Institute of Electrical Engineers
    • /
    • v.60 no.10
    • /
    • pp.1858-1864
    • /
    • 2011
  • This paper suggests a control technique of the sensorless brushless DC (BLDC) motor drive for a vehicle fuel pump application. The sensorless technique based on a comparator and a potential start-up method with high starting torque are proposed. The comparator is used to generate the commutation signals in phase with the three-phase back-EMFs. The rotor position is aligned at standstill for maximum starting torque without an additional sensor and any information of motor parameters. Also, the stator current can be easily adjusted by modulating the pulse width of the switching devices during alignment. Some experiments are implemented on a single chip 16-bit DSP controller to demonstrate the feasibility of the sensorless techniques.

Performance Evaluation of a $CO_2$ Heat Pump System for Fuel Cell Vehicles (연료전지 자동차용 이산화탄소 열펌프 시스템의 성능평가)

  • Kim, Sung-Chul;Park, Jong-Chul;Kim, Min-Soo;Won, Jong-Phil
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.16 no.1
    • /
    • pp.37-44
    • /
    • 2008
  • The global warming potential (GWP) of $CO_2$ refrigerant is 1/1300 times lower than that of R134a. Furthermore, the size and weight of the automotive heat pump system can decrease because $CO_2$ operates at high pressure with significantly higher discharge temperature and larger temperature change. The presented $CO_2$ heat pump system was designed for both cooling and heating in fuel cell vehicles. In this study, the performance characteristics of the heat pump system were analyzed for heating, and results for performance were provided for operating conditions when using recovered heat from the stack coolant. The performance of the heat pump system with heater core was compared with that of the conventional heating system with heater core and that of the heat pump system without heater core, and thus the heat pump system with heater core showed the best performance among the selected heating systems. On the other hand, the heating performance of two different types of coolant/air heat pump systems with heater core was compared each other at various coolant inlet temperatures. Furthermore, to use exhausted thermal energy through the radiator, experiments were carried out by changing the arrangement of a radiator and an outdoor evaporator, and quantified the heating effectiveness.

A Study on the Characteristics of Fuel Consumption and Emissions of Diesel Vehicles Using Engine Coolant Flow Rate On/Off Control (엔진 냉각수 유량 단속에 의한 디젤 차량의 연비 및 배기가스 특성 연구)

  • Kim, Sung Chul
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.14 no.5
    • /
    • pp.2069-2074
    • /
    • 2013
  • The use of the electromagnetic clutch water pump for internal combustion engine vehicles saves fuel and leads to a reduction in emissions. The clutch water pump allows the engine cooling system to select the optimum operation condition by using coolant flow rate on/off control. This study investigated the characteristics of fuel consumption and emissions of the diesel engine cooling system using the clutch water pump. The electromagnetic clutch operation reduced by about 49% of engine warm up period at idle condition and controlled the optimum high coolant temperature at driving condition. Therefore, fuel consumption was enhanced by about 5%, and emissions such as HC, CO and $CO_2$ were also reduced to a certain degree even though NOx increased a little bit, compared to those of the conventional water pump under NEDC mode which represents the real driving pattern.