• Title/Summary/Keyword: High fuel pump

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Three Dimensional Simulation Model of Fuel Delivery Jet Pump (연료 송출용 제트펌프 3차원 전산해석 모델)

  • PARK, DAIN;YUN, JIN WON;YU, SANGSEOK
    • Transactions of the Korean hydrogen and new energy society
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    • v.28 no.3
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    • pp.308-314
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    • 2017
  • Jet pump in automotive fuel tank module is used to deliver fuel to fuel pump so that the pump is operated without aeration in suction side. In this study, three dimensional simulation model of jet pump is developed to understand performance variation over design parameters. Performance of jet pump is also investigated experimentally in terms of operating pressures. The experimental data is used to verify the three dimensional simulation model of jet pump. Verification results show that the three dimensional simulation model of jet pump is about 1% error with experiment. The simulations are conducted in terms of throat ratio and primary flow induction angle. As the throat ratio is increased, the flux ratio is trade-off at 3 times of throat diameter. On the other hand, as primary flow induction angle is increased, vapor pressure inside the nozzle is decreased. In summary, the results show that liquid jet pump has to be optimized over design parameters. Additionally, high velocity of induced flow is able to evolve cavitation phenomena inside the jet pump.

Meanline Performance Analysis of a Fuel Pump for a Turbopump System (터보펌프용 연료펌프의 평균유선 성능해석)

  • Yoon, Eui-Soo;Choi, Bum-Seog;Park, Moo-Ryong
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.250-257
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    • 2001
  • Low NPSH and high pressure pumps are widely used for turbopump systems, which have an inducer and operate at high rotating speeds In this paper, a meanline method has been established for the preliminary design and performance prediction of pumps having an inducer for cavitating or non-cavitating conditions and at design or off-design points. The method was applied for the performance prediction of a fuel pump, which had been developed by Hyundai Mobis in collaboration with KeRC for a liquid rocket engine. The engine uses liquid methane and liquid oxygen as working fluids and rotates at 50,000 rpm KeRC carried out a model testing of the fuel pump with water as a working fluid at the reduced speed (10,000 ${\~}$ 15,000 rpm). Predicted performances by the method are shown to be in good agreement with experimental results for cavitating and non-cavitating conditions. The established meanline method can be used for the performance prediction and preliminary design of high speed pumps which have a inducer, impeller and volute.

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Meanline Performance Analysis of a Fuel Pump for a Turbopump System (터보펌프용 연료펌프의 평균유선 성능해석)

  • Yoon, Eui-Soo;Choi, Bun-Seog;Park, Moo-Ryong;Rhi, Seok-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.5 no.1 s.14
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    • pp.33-41
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    • 2002
  • Low NPSH and high pressure pumps we widely used for turbopump systems, which have an inducer and operate at high rotating speeds. In this paper, a meanline method has been established for the preliminary design and performance prediction of pumps having an inducer for cavitating or non-cavitating conditions at design or off-design points. The method was applied for the performance prediction of a fuel pump. Predicted performances by the method are shown to be in good agreement with experimental results for cavitating and non-cavitating conditions. The established meanline method can be used for the performance prediction and preliminary design of high speed pumps which have a inducer, impeller and volute.

A Study of Fuel Pump Durability on the Bio-ethanol for FFV(Flexible Fuel Vehicle) System (바이오에탄올 연료에 대한 FFV(Flexible Fuel Vehicle)용 연료펌프모터의 내구성에 관한 연구)

  • Kim, Chang-Soo;Kwak, Dong-Ho;Jung, Byung-Jun;Kim, Jong-Myung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.6
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    • pp.107-112
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    • 2011
  • FFV(Flexible Fuel Vehicle) is the vehicle that can be used liberally from gasoline to E100(Ethanol 100%) for fuel. Recently, interest in the bio-fuel is increased by the environmental factors like exhaustion of the fossil fuel and ruduction of greenhouse gases. For the reason, adopting of FFV is activated in the world including North and South America. In general, bio-ethanol has highly corrosive substance in compare with gasoline. In the part of fuel system, corrosion can make a safety problem in case of fuel leakage and engine starting problem. So the fuel system of FFV have to be made of high corrosion-resistant materials. This study examined the effect of bio-ethanol on the durability properties according to component materials in FFV fuel pump motor and regulator using the High Temperature Fuel Circulation Test.

Sensorless Starting Method and Fuel Pressure Control of BLDC Motor for Fuel Pump of Vehicle (자동차 연료 펌프용 BLDC 모터의 센서리스 기동 및 연료 압력 제어)

  • Chang, Jin-Wook;Yoon, Duck-Yong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.2
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    • pp.114-121
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    • 2013
  • High efficiency operation is required for motors of vehicle to increase fuel efficiency due to the regulation of exhaust gas. This paper presents a control method of fuel pressure to increase fuel efficiency and a sensorless control method of BLDC motor to get higher efficiency than conventional brushed DC motor. Initial rotor position of BLDC motor is detected from current value that is occurred by test voltage pulse and rotor is accelerated by defined sequence to enter sensorless operation mode. The algorithm to control flow rate of fuel pump uses PI controller that is control motor speed to maintain the target fuel pressure commanded by ECU.

An Experimental Investigation on the Contamination Sensitivity of an Automotive Fuel Pump

  • Lee Jae-Cheon;Shin Hyun-Myng
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.3
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    • pp.51-55
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    • 2005
  • This study addresses the contamination sensitivity test of a typical fuel pump for an automotive vehicle. The objective of the study is to find the contamination sensitivity coefficient of a fuel pump on specific contaminant particle sizes so that an optimal fuel filter could be selected. To achieve the objective, the degradation of discharge flow rate of the fuel pump is measured under the experiments of various contaminants size ranges of ISO test dust up to $80\;{\mu}m$. The fundamental theory of contamination sensitivity is introduced and the contamination sensitivity coefficients are estimated using the experimental data. Maximum contamination sensitivity coefficient of $5\chi\;10^{-6}\;L/min{\cdot}Ea$ is found in the contaminant size range of $40\;{\mu}m\~50\;{\mu}m$. The magnified picture of the surface of vane disc reveals that the abrasive wear is the principal cause of discharge flow rate degradation. Hence, this study reveals that a high efficiency filter for contaminant particles especially in the size range of $30\;{\mu}m\~70\;{\mu}m$ especially should be used to maintain the service life of the fuel filter.

An Experimental Investigation on The Contamination Sensitivity of An Automotive Fuel Pump (자동차 연료펌프의 오염민감도 실험 연구)

  • 이재천;장지현;신현명
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.6
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    • pp.102-108
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    • 2004
  • This study addresses the contamination sensitivity test of a typical fuel pump for automotive vehicle. The objective of the study is to find the contamination sensitivity coefficient of fuel pump on specific contaminant particle sizes so that optimal fuel filter could be selected. To achieve the objective, the degradation of discharge flow rate of fuel pump was measured under the experiments of various contaminants size ranges of ISO test dust up to 80${\mu}{\textrm}{m}$. The fundamental theory of contamination sensitivity was introduced and the contamination sensitivity coefficients were estimated using the experimental data. Maximum contamination sensitivity coefficient of $5{\times}10^{-6}$ L/minㆍEa was found on the contaminant size range of 40${\mu}{\textrm}{m}$∼50${\mu}{\textrm}{m}$. The magnified picture of the surface of vane disc revealed that the abrasive wear was the principal cause of discharge flow rate degradation. Hence, this study revealed that high efficiency filter on the contaminant particle size range of 30${\mu}{\textrm}{m}$∼70${\mu}{\textrm}{m}$ especially should be used to maintain the service lift of the fuel filter.

A Theoretical Study on Flow and Pressure Variation Characteristics of Fuel Supply System in Diesel Engine (디젤엔진 연료계통의 유동 및 압력 변동특성에 관한 이론적 연구)

  • 송치성
    • Journal of Advanced Marine Engineering and Technology
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    • v.17 no.3
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    • pp.12-23
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    • 1993
  • Combustion phenomenon in diesel engine is mainly governed by characteristics of fuel injection and fuel spray system affected by its dimensions and operating condition. Fuel supply system is consisted of fuel injection pump, high pressure pipe and injection nozzle. In order to develope the more economical diesel fuel injection system, it is in need to carryout the fairly wide range experiments, which is quite impossible. Therefore, theoretical analysis for the numberous parameters is powerful method in this case. In the present study, equations of continuity of fuel oil in fuel injection system are solved to obtain the flow and pressure variation in diesel fuel system affected by injection pump speed, plunger diameter, pipe length and nozzle opening pressure.

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Cavitation test of a high pressure turbo-pump (터보 펌프의 캐비테이션 실험)

  • Lee, Jong-Min;Kang, Shin-Hyoung;Lee, Kyoung-Hoon
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.353-360
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    • 2003
  • Hydraulic performance and cavitation characteristics of fuel pump in turbo-pump were studied experimentally. The fuel pump has a centrifugal impeller with a separate inducer. In this paper, flow characteristics of inducer and impeller was experimentally investigated separately and together. Especially static pressure distribution of Inducer was examined in non-cavitation and cavitation conditions.

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Simulation of High Pressure Common-rail Fuel Injection System (커먼레일 고압분사 시스템 수치 시뮬레이션)

  • 김홍열;구자예;나형규;김창수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.5
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    • pp.162-173
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    • 1998
  • The high pressure common rail injection system offers a high potential for improving emmisions and performance characteristics in large direct diesel engines. High pressures in the common rail with electronic control allows the fuel quantity and injection timing to be optimized and controlled throughout a wide range of engine rpm and load conditions. In this study, high pressure supply pump, common rail, pipes, solenoid and control chamber, and nozzle were modeled in order to predict needle lift, rate of injection, and total injected fuel quantity. When the common rail pressure is raised up to 13.0 ㎫ and the targer injection duration is 1.0ms, the pressure drop in common rail is about 5.0㎫. The angle of effective pressurization is necessary to be optimized for the minimum pump drive torque and high pressure in common rail depending on the operating conditions. The characteristics of injection were also greatly influenced by the pressures in common rail, the areas of the inlet and exit orifice of the control chamber.

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