• Title/Summary/Keyword: High efficiency spindle

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The Characteristics of Ultra Precision Machining of Optical Crystals for Infrared Rays (적외선용 광학소자의 초정밀 절삭특성)

  • Won, Jong-Ho;Park, Won-Kyoo;Kim, Ju-Hwan;Kim, Geon-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.1
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    • pp.57-62
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    • 2003
  • Machining technique for optical crystals with single point diamond turning tool is reported in tills paper. The main factors influencing the machined surface quality are discovered and regularities of machining process are drawn. Optical crystals have found more and more important applications in the field of modern optics. Optical crystals are mostly brittle materials of poor machinability The traditional machining method is polishing which has many shortcomings such as low production efficiency, poor ability to be automatically controlled and edge effect of the workpiece. SPDT has been widely used in manufacturing optical reflectors of non-ferrous metals such as aluminum and copper which are easy to be machined for their proper ductility. But optical crystals being discussed here are characterized by their high brittleness which makes it difficult to obtain high quality optical surfaces on them. The purpose of our research is to find the optimum machining conditions for ductile cutting of optical crystals and apply the SPDT technique to the manufacturing of ultra precision optical components of brittle materials. As a result, the cutting force is steady, the cutting force range is 0.05-0.08N. The surface roughness is good when spindle is above 1400rpm, and feed rate is small. The influence of depth of cut is very small.

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The Characteristics of Ultra Precision Machining of Si and Ge (Si와 Ge의 초정밀 절삭특성)

  • 원종호;박상진;안병민;도철진;홍권희;김건희;유병주
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.775-778
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    • 2000
  • Single point diamond turning technique fur optical crystals is reported in this paper. The main factors influencing the machined surface quality are discovered and regularities of machining process are drawn. Optical crystals have found more and more important applications in the field of modern optics. Optical crystals are mostly brittle materials of poor machinability. The traditional machining method is polishing which has many shortcomings such as low production efficiency, poor ability to be automatically controlled and edge effect of the workpiece. SPDT has been widely used in manufacturing optical reflectors of non-ferrous metals such as aluminum and copper which are easy to be machined for their proper ductility. But optical crystals being discussed here are characterized by their high brittleness which makes it difficult to obtain high quality optical surfaces on them. The purpose of cur research is to find the optimum machining conditions for ductile cutting of optical crystals and apply the SPDT technique to the manufacturing of ultra precision optical components of brittle materials. As a result, the cutting force is steady, the cutting force range is 0.05-0.08N. The surface roughness is good when spindle is above 1400rpm. and feed rate is small. The influence of depth of cut is very small.

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Cutting Force Regulation in Milling Process Using Sliding Mode Control (슬라이딩 모드 제어기를 이용한 밀링공정의 절삭력 제어)

  • Lee, Sang-Jo;Lee, Yong-Seok;Go, Jeong-Han
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.8
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    • pp.1173-1182
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    • 2001
  • Recent noticeable advances of CNC machine tools have considerably improved productivity and precision in manufacturing processes. However, in the respect of productivity some defects still remain because selection of machining conditions entirely depends on the experiences of programmers. Usually, machining conditions such as feed rate and spindle speed have been selected conservatively by considering the worst cases, and it has brought the loss of machining efficiency. Thus, the improvement of cutting force controller has been done to regulate cutting force constantly and to maximize feedrate simultaneously in case that machining conditions change variously. In this study, sliding mode control with boundary layer is applied to milling process for cutting force regulation and in a commercial CNC machining center data transfer between PC and PMC (programmable machine controller) of CNC machine is done using a standard interface method. And in the cutting force measurement, an indirect cutting force measuring system using current signal of AC servo is adopted in order not to use high-priced equipment like tool dynamometer. The purpose of this study is to maximize the productivity in milling process, thus its results can be applied to cases such as rough cutting process.

Optimization of Machining Conditions in Milling of Titanium Alloy (Ti-6A1-4V) Using the Response Surface Method (반응표면법을 활용한 티타늄합금(Ti-6A1-4V)의 밀링 가공조건 최적화에 관한 연구)

  • Kim, Jong-Min;Koo, Joon-Young;Kim, Jeong-Suk;Jun, Cha-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.10
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    • pp.60-67
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    • 2019
  • Recently, lightweight materials such as Ti alloys have been used increasingly in the aerospace and high-tech industries for weight loss and fuel efficiency. Because of built-up edges and workpiece deflection due to low stiffness, the Ti alloys have poor machinability. In our study, systematic experiments were conducted to investigate the milling characteristics of the Ti alloy (Ti-6A1-4V) with endmills. The independent variables in the experiment were spindle speed, feed per tooth, and axial depth. Cutting force, acceleration RMS, and surface roughness were measured. Using the response surface method, the optimal cutting conditions were analyzed to improve machining quality and productivity.

Influence of Tree Thinning on Vegetative Growth, Yield and Fruit Quality of 'Fuji'/M.9 Apple Trees in the High Density Orchard (고밀식 사과원에서의 간벌이 '후지'/M.9 사과나무의 영양생장, 생산량 및 과실품질에 미치는 영향)

  • Hun-Joong Kweon;Dong-Hoon Sagong
    • Korean Journal of Environmental Agriculture
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    • v.42 no.2
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    • pp.104-111
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    • 2023
  • As apple trees mature, it is important to maintain good light distribution within the canopy to produce marketable fruits. Tree thinning is the selective removal of a proportion of trees growing in the orchard to provide more growing space and a good light environment for the remaining trees. This study was conducted over 3 years (14-16 years after planting) to investigate the influence of tree thinning on vegetative growth, yield, fruit quality, and blooming in the 14 years old slender spindle 'Fuji'/M.9 apple trees planted with the tree space of 3.2×1.2 m. The trees were placed in a control group (no thinning; 260 trees per 10 a) or a tree thinning group (thinned 50% of the control; 130 trees per 10 a). The tree thinning successfully improved light penetration, yield per tree, fruit red color, and yield efficiency for 3 years, and the tree thinning controlled the occurrence of biennial bearing. However, tree thinning significantly decreased accumulated yield per 10 a compared with the control. The vegetative growth, yield per tree, soluble solid contents, and blooming were not clear by the occurrence of biennial bearing in the control. These results indicated that tree thinning was a good method for improving light penetration and preventing biennial bearing in the old 'Fuji'/M.9 high-density apple orchards.

Evaluation of Early Productivity of High Density 'Fuji' Apple Orchards by Planting Well-feathered Trees/M.9 EMLA ('후지' 사과의 우량 측지묘/M.9 EMLA를 이용한 밀식재배원의 조기 생산성 평가)

  • Yang, Sang-Jin;Park, Moo-Yong;Song, Yang-Yik;SaGong, Dong-Hoon;Yoon, Tae-Myung
    • Horticultural Science & Technology
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    • v.28 no.3
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    • pp.374-380
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    • 2010
  • Well-feathered (5.2 feathers, stem diameter 13 mm) trees of 'Fuji' apple/ M.9 EMLA were planted at $4.0{\tiems}1.5$ m and whip trees (stem diameter 10 mm) of 'Fuji'/M.26 at $4.0{\times}2.0$ m were trained to the slender spindle. The productivity and yield efficiency of two orchard systems were compared for 6 years. The canopy volume of the tree/M.9 EMLA reached $2.07m^3$ in 2nd year and increased slowly to almost the targeted tree volume of $2.9m^3$ in 4th year. Trees/M.26 grew slowly at the begin but from 3rd year the tree volume expanded quickly to reach $5.6m^3$ in 5th year, covering over the allowed space. Yield of M.9 EMLA per 10a increased from 0.3 ton in 2nd year to 4.6 ton in 5th year, and 5.0 ton in 6th year, but yield of M.26 per 10a increased from 0.5 ton in 3rd to 2.9 ton in 6th year. Cumulative yield per 10a up to 6th year was 13.9 ton for M.9 EMLA but only 9.8 ton for M.26. Fruit weight for M.9 EMLA was heavier than that for M.26. In conclusion, the high density planting system with well-feathered trees/M.9 EMLA was better than the conventional wide planting system with whip trees/M.26.