• Transactions of Materials Processing
• /
• v.18 no.8
• /
• pp.601-606
• /
• 2009

High strength steels are widely used for lightweight automobile parts and the control of springback is very important in sheet metal forming. The object of this study is to develop the forming process for stair type side sill made of high strength steel, DP780. Stair type side sill with local formed area and geometry change area can improve stiffness and design freedom but there are few studies for forming process. The forming technology considered in this paper is form type process, which has many advantages for forming of high strength steel compared with draw type process. Finite element analysis is carried out to predict formability and springback. It is shown that angle calibration of die is essential for reducing springback, and local forming involving bead is effective to control springback also. The effectiveness of local forming and angle calibration is verified by experimental.

• Proceedings of the Korean Society For Composite Materials Conference
• /
• 2003.04a
• /
• pp.65-68
• /
• 2003

Using composite materials for lilting train system has many advantages such as manufacturing variety, specific high-strength & stiffness characteristics, and long-life durability, but the strongest advantage could be the possibility of lightweight product. In the leading countries, the composite materials are used for the material fer drivers' cabs, interior/exterior equipments for railway train, and it is now developing the composite materials applied for the train car body structure. In this paper, we examine the use of composite materials for the drivers' cabs and interior/exterior equipments for the developing tilting train in Korea, and review the car body design using composite materials.

• Journal of the Korean Society for Precision Engineering
• /
• v.27 no.11
• /
• pp.57-62
• /
• 2010

The transmission case has bearing loads, The case should be designed with more stiffness and lightweight under high external loads, In this study, we performed FEA(Finite Element Analysis) for the transmission case and performed topology optimization base on the results of FEA. We performed topology optimization with the control of the shape size which is the results of topology optimization and suggested the shaped of the transmission case of topology optimization.

• Proceedings of the Korean Society For Composite Materials Conference
• /
• 2003.10a
• /
• pp.203-206
• /
• 2003

Using composite materials for the carbody of tilting train has many advantages such as manufacturing variety, specific high-strength ＆ stiffness characteristics, and long-life durability, but the strongest advantage could be the possibility of lightweight product. In the leading countries, the composite materials are used for the material fur drivers'cabs, interior/exterior equipments for railway train, and it is now developing the composite materials applied for the train carbody structure. In this paper, we conducted the evaluation of structural stability for the aluminum and composite carbody of the Korean Tilting Train express(TTX) with the service speed of 180km/h.

• Proceedings of the KSR Conference
• /
• 2003.10c
• /
• pp.98-102
• /
• 2003

The use of composite materials for the carbody structures of tilting train has many advantages because of manufacturing variety, specific high-strength & stiffness characteristics, and long-life durability, but the strongest advantage is the possibility of lightweight product. In the leading countries, the composite materials are used for the material for drivers' cabs, interior/exterior equipments for railway train, and it is now developing the composite materials applied for the train carbody structure. In this paper, we conducted the evaluation of structural stability for the all aluminum carbody, all composite carbody and hybrid carbody structures of the Korean Tilting Train eXpress(TTX) with the service speed of 180km/h.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.20 no.2
• /
• pp.80-85
• /
• 2021

In the fourth industrial revolution, the demand for metal three-dimensional (3D) printing technology is rapidly increasing. Metal 3D printing is an efficient method for manufacturing products because the method reduces material waste compared to subtractive manufacturing. In addition, products with complex shapes, such as turbine blades, can be easily produced using metal 3D printing because the method offers a high degree of freedom. However, due to the long production time of metal 3D printing, mass production is impossible, and post-processing is necessary due to its low precision. Therefore, it is necessary to develop a new hybrid process that can efficiently process metals and to develop a metal 3D-printing-based hybrid processing system technology to secure high processing precision and manufacture complex shapes. In this study, the structural stability of a metal 3D printer based hybrid machining center was analyzed through structural analysis before its development. In addition, we proposed a design modification that can reduce the weight and increase the stiffness of the hybrid machining center by performing shape lightning based on the structural analysis results.

• Journal of the Korea Safety Management & Science
• /
• v.6 no.1
• /
• pp.311-323
• /
• 2004

This paper is to study the energy absorption characteristics of CF/Epoxy(Carbon Fiber/Epoxy Resin) laminated shell with the various curvatures subjected to transverse impact loadings under the low impact velocity in consideration of design of structural members for use of transportation machine, which are consisted of the characteristics of high stiffness, strength and lightweight. The curvature radius are associated with the energy absorption characteristics of CF/Epoxy laminated shell which is brittleness material. In all tests, maximum load of CF/Epoxy laminated plate is higher than that of laminated shell with curvature, but maximum deflection is lower. And then absorbed energy of laminated shell with curvature is higher than laminated plate(curvature radius is unlimited), As curvature radius is increased, the absorbed energy is increased in laminated shell with curvature.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.41 no.2
• /
• pp.81-85
• /
• 2017

Fiber-reinforced polymer composites, which are made by combining a continuous fiber that acts as reinforcement and a homogeneous polymeric material that acts as a host, are engineering materials with high strength and stiffness and a lightweight structure. In this study, a shape memory alloy(SMA) reinforced composite actuator is presented. This actuator is used to generate large deformations in single lightweight structures and can be used in applications requiring a high degree of adaptability to various external conditions. The proposed actuator consists of numerous individual laminas of the glass-fiber fabric that are embedded in a polymeric matrix. To characterize its deformation behavior, the composition of the actuator was changed by changing the matrix material and the number of the glass-fiber fabric layers. In addition, current of various magnitudes were applied to each actuator to study the effect of the heating of SMA wires on applying current.

• Land and Housing Review
• /
• v.4 no.2
• /
• pp.185-192
• /
• 2013

This study presents application effects of hybrid seismic isolation system to realize high seismic performance for low-rise lightweight buildings through a non-linear analysis and onsite experiments. The complex seismic isolation system applied in this study is a method of mixing sliding bearing and laminated rubber bearing in order to overcome limitation of laminated rubber bearing in increasing natural period of the whole seismic isolation system. As a result of the non-linear analysis, seismic isolation buildings designed with complex seismic isolation system are safe because its maximum response displacement is within allowable design displacement even for a strong earthquake which rarely occurs and its maximum response shear is less than design seismic force. As a result of the onsite experiment, the rigidity of seismic isolation stories corresponds to approximately 95.8% of the design equivalent stiffness value. This indicates that actual properties of the whole seismic isolation system correspond to design values.

• Tribology and Lubricants
• /
• v.30 no.1
• /
• pp.9-14
• /
• 2014

In this Part II study, rotordynamic stability analyses were carried out to confirm improvements to the stability of a process high-speed lightweight centrifugal compressor, depending on the effects of tilting pad journal bearing designs. The bearing design variables considered were the clearances, LBPs, LOPs, and preloads. The results showed that the rotordynamic stability of the subject compressor rotor-bearing system improves exactly in accordance with the effects of the bearing design variables, which were determined in the preceding Part I study, owing to reduced bearing stiffnesses. Specifically, it was confirmed that the stability of the rotor system can be greatly improved by increasing both the machined and assembled bearing clearances, but there were no stability improvements by simply changing from an LBP to an LOP design. In addition, it was confirmed that for given fixed machined bearing clearances, the stability can be additionally improved by decreasing the preloads, i.e., by increasing the assembled clearances. In conclusion, it may be necessary to improve the designs of the original tilting pad bearings to obtain a sufficient margin of rotordynamic stability against a possible aerodynamic cross-coupled stiffness in a process high-speed centrifugal compressor. Thus, increasing the machined and assembled bearing clearances and decreasing the preload could be effective solutions.