• 소성∙가공
• /
• 제18권8호
• /
• pp.601-606
• /
• 2009

High strength steels are widely used for lightweight automobile parts and the control of springback is very important in sheet metal forming. The object of this study is to develop the forming process for stair type side sill made of high strength steel, DP780. Stair type side sill with local formed area and geometry change area can improve stiffness and design freedom but there are few studies for forming process. The forming technology considered in this paper is form type process, which has many advantages for forming of high strength steel compared with draw type process. Finite element analysis is carried out to predict formability and springback. It is shown that angle calibration of die is essential for reducing springback, and local forming involving bead is effective to control springback also. The effectiveness of local forming and angle calibration is verified by experimental.

• 한국복합재료학회:학술대회논문집
• /
• 한국복합재료학회 2003년도 춘계학술발표대회 논문집
• /
• pp.65-68
• /
• 2003

Using composite materials for lilting train system has many advantages such as manufacturing variety, specific high-strength & stiffness characteristics, and long-life durability, but the strongest advantage could be the possibility of lightweight product. In the leading countries, the composite materials are used for the material fer drivers' cabs, interior/exterior equipments for railway train, and it is now developing the composite materials applied for the train car body structure. In this paper, we examine the use of composite materials for the drivers' cabs and interior/exterior equipments for the developing tilting train in Korea, and review the car body design using composite materials.

• 한국정밀공학회지
• /
• 제27권11호
• /
• pp.57-62
• /
• 2010

The transmission case has bearing loads, The case should be designed with more stiffness and lightweight under high external loads, In this study, we performed FEA(Finite Element Analysis) for the transmission case and performed topology optimization base on the results of FEA. We performed topology optimization with the control of the shape size which is the results of topology optimization and suggested the shaped of the transmission case of topology optimization.

• 한국복합재료학회:학술대회논문집
• /
• 한국복합재료학회 2003년도 추계학술발표대회 논문집
• /
• pp.203-206
• /
• 2003

Using composite materials for the carbody of tilting train has many advantages such as manufacturing variety, specific high-strength ＆ stiffness characteristics, and long-life durability, but the strongest advantage could be the possibility of lightweight product. In the leading countries, the composite materials are used for the material fur drivers'cabs, interior/exterior equipments for railway train, and it is now developing the composite materials applied for the train carbody structure. In this paper, we conducted the evaluation of structural stability for the aluminum and composite carbody of the Korean Tilting Train express(TTX) with the service speed of 180km/h.

• 한국철도학회:학술대회논문집
• /
• 한국철도학회 2003년도 추계학술대회 논문집(III)
• /
• pp.98-102
• /
• 2003

The use of composite materials for the carbody structures of tilting train has many advantages because of manufacturing variety, specific high-strength & stiffness characteristics, and long-life durability, but the strongest advantage is the possibility of lightweight product. In the leading countries, the composite materials are used for the material for drivers' cabs, interior/exterior equipments for railway train, and it is now developing the composite materials applied for the train carbody structure. In this paper, we conducted the evaluation of structural stability for the all aluminum carbody, all composite carbody and hybrid carbody structures of the Korean Tilting Train eXpress(TTX) with the service speed of 180km/h.

• 한국기계가공학회지
• /
• 제20권2호
• /
• pp.80-85
• /
• 2021

In the fourth industrial revolution, the demand for metal three-dimensional (3D) printing technology is rapidly increasing. Metal 3D printing is an efficient method for manufacturing products because the method reduces material waste compared to subtractive manufacturing. In addition, products with complex shapes, such as turbine blades, can be easily produced using metal 3D printing because the method offers a high degree of freedom. However, due to the long production time of metal 3D printing, mass production is impossible, and post-processing is necessary due to its low precision. Therefore, it is necessary to develop a new hybrid process that can efficiently process metals and to develop a metal 3D-printing-based hybrid processing system technology to secure high processing precision and manufacture complex shapes. In this study, the structural stability of a metal 3D printer based hybrid machining center was analyzed through structural analysis before its development. In addition, we proposed a design modification that can reduce the weight and increase the stiffness of the hybrid machining center by performing shape lightning based on the structural analysis results.

• 대한안전경영과학회지
• /
• 제6권1호
• /
• pp.311-323
• /
• 2004

This paper is to study the energy absorption characteristics of CF/Epoxy(Carbon Fiber/Epoxy Resin) laminated shell with the various curvatures subjected to transverse impact loadings under the low impact velocity in consideration of design of structural members for use of transportation machine, which are consisted of the characteristics of high stiffness, strength and lightweight. The curvature radius are associated with the energy absorption characteristics of CF/Epoxy laminated shell which is brittleness material. In all tests, maximum load of CF/Epoxy laminated plate is higher than that of laminated shell with curvature, but maximum deflection is lower. And then absorbed energy of laminated shell with curvature is higher than laminated plate(curvature radius is unlimited), As curvature radius is increased, the absorbed energy is increased in laminated shell with curvature.

• 대한기계학회논문집A
• /
• 제41권2호
• /
• pp.81-85
• /
• 2017

섬유강화 고분자 복합재료는 섬유 형태의 강화제와 고분자 형태의 기지재료가 결합된 형태로 이는 무게 대비 고강도 및 고강성의 구조물 제작에 용이하다. 본 연구에서는 형상기억합금 와이어가 삽입된 섬유 강화 지능형 연성 복합재 구동기를 제작, 이의 재료 구성에 따른 거동 특성을 평가 하고자 한다. 구동기는 형상기억합금이 포함된 구동층과 일반 구조층으로 구성되어 한 층씩 적층되는 방식으로 제작되며 재료 구성에 따른 거동 특성을 살펴보기 위하여 일반 구조층으로 사용된 유리섬유 직물의 적층 수, 기지재료의 종류를 달리한 뒤 구동 특성을 살펴보았다. 또한, 구동 시에 요구되는 인가 전류의 양을 달리하여 최대 구동각과 최대 구동각에 도달하는 구동 시간을 측정하였다.

• 토지주택연구
• /
• 제4권2호
• /
• pp.185-192
• /
• 2013

이 논문에서는 저층 경량건물을 대상으로 고성능 내진을 구현하기 위하여 적용된 복합면진시스템의 적용효과가 비선형해석과 현장실험을 통하여 제시되었다. 이 연구에서 적용된 복합면진시스템은 슬라이딩베어링(sliding bearing)과 적층고무베어링(laminated rubber bearing)을 혼용하는 방법으로 전체 면진시스템의 고유주기를 신장시키는데 있어서 적층고무베어링이 지니는 한계를 극복하기 위한 것이다. 비선형해석결과, 복합면진시스템을 채용하여 설계된 면진건물은 아주 드물게 발생하는 강진에 대해서도 최대응답변위가 허용설계변위 이내이며, 최대응답전단력이 설계지진력 이하이므로 안전하게 유지될 수 있음을 알 수 있었다. 또한 현장실험결과, 면진층의 강성은 설계 등가강성 값의 약 95.8%에 해당하는 값을 나타내 전체 면진시스템의 실제 특성이 설계값과 잘 일치하고 있음을 확인할 수 있었다.

• Tribology and Lubricants
• /
• 제30권1호
• /
• pp.9-14
• /
• 2014

In this Part II study, rotordynamic stability analyses were carried out to confirm improvements to the stability of a process high-speed lightweight centrifugal compressor, depending on the effects of tilting pad journal bearing designs. The bearing design variables considered were the clearances, LBPs, LOPs, and preloads. The results showed that the rotordynamic stability of the subject compressor rotor-bearing system improves exactly in accordance with the effects of the bearing design variables, which were determined in the preceding Part I study, owing to reduced bearing stiffnesses. Specifically, it was confirmed that the stability of the rotor system can be greatly improved by increasing both the machined and assembled bearing clearances, but there were no stability improvements by simply changing from an LBP to an LOP design. In addition, it was confirmed that for given fixed machined bearing clearances, the stability can be additionally improved by decreasing the preloads, i.e., by increasing the assembled clearances. In conclusion, it may be necessary to improve the designs of the original tilting pad bearings to obtain a sufficient margin of rotordynamic stability against a possible aerodynamic cross-coupled stiffness in a process high-speed centrifugal compressor. Thus, increasing the machined and assembled bearing clearances and decreasing the preload could be effective solutions.