• 제목/요약/키워드: High Speed Jetting

검색결과 22건 처리시간 0.022초

전류 측정을 이용한 수력학적 잉크젯 토출 모니터링 (Electrohydrodynamic Ink Jetting Monitoring based on Current Measurement)

  • 권계시;이대용
    • 한국정밀공학회지
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    • 제29권4호
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    • pp.449-454
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    • 2012
  • The method for spraying of liquid through an electrical filed has become a printing method since it can make very small droplet. To increase the reliability using the electro-hydrodynamic (EHD) jet printing, the jetting status needs to be monitored. Vision measurement techniques using high speed camera has been used to visualize the jet images. However, it requires image processing of a lot of images after image acquisitions. So, it is difficult to understand jet behavior such as jetting frequency, jet repeatability etc. In this work, a low cost electrical current measurement method was developed to measure electrical current from EHD jet printing. To verify the jetting monitoring capability of developed circuit, images from high speed camera were processed for comparison purpose.

압전작동기를 이용한 고속 토출 젯팅 디스펜서의 성능 특성 (Performance Characteristics of High Speed Jetting Dispenser Using Piezoactuator)

  • 윤보영;구오흥;손정우;최승복
    • 한국소음진동공학회논문집
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    • 제18권4호
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    • pp.432-438
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    • 2008
  • This paper presents a new jetting dispenser driven by a piezoelectric actuator at high operating frequency to provide very small dispensing dot size of adhesive in modern semiconductor packaging processes. After describing the mechanism and operational principle of the dispenser, a mathematical model of the structured system is derived by considering behavior of each component such as piezostack and dispensing needle. In the fluid modeling, a lumped parameter method is applied to model the adhesive whose rheological property is expressed by Bingham model. The governing equations are then derived by integrating the structural model with the fluid model. Based on the proposed model, dispensing performances such as dispensing amount are investigated with respect to various input trajectories.

전기수력학 프린팅의 분사 특성 변화에 대한 실험적연구 (An experimental study for characteristic change of Electrohydrodynamic jetting)

  • 김효준;정종렬;양중근;정재원
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.1913-1916
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    • 2008
  • Electrohydrodynamic (EHD) printing has gained significant interest after a direct writing with a resolution of a few tens nanometer was demonstrated using EHD. Basically, EHD use the electric field to generate droplet which is much smaller than nozzle diameter, so that high resolution printing is possible and the clogging problem can be alleviated as well. However, to adapt this technology to the real application, the fundamental studies are necessary to stabilize EHD jetting, to maximize jetting frequency, and to optimize the design of multi EHD nozzle, etc. In this study, by imaging EHD jetting using high speed camera and measuring the current, the effect of electric field intensity and back pressure on jetting frequency and jetting diameter were studied.

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잉크액적 토출불량 검출을 위한 고속 잉크젯 모니터링 모듈 (High-Speed Inkjet Monitoring Module for Jetting Failure Inspection)

  • 신동윤
    • 대한기계학회논문집A
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    • 제34권10호
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    • pp.1521-1527
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    • 2010
  • 잉크젯 프린팅이 전자 및 디스플레이 산업의 생산라인에 적용됨에 따라, 생산효율을 극대화하기 위해 잉크액적 토출불량 검사 소요시간의 단축이 요구되고 있다. 기존의 잉크액적 토출불량 검사방법은 주로 고배율 렌즈와 CCD 카메라를 직선운동을 하는 스테이지 상에 설치하여 잉크젯 프린트 헤드의 노즐배열과 평행한 방향으로 순차적으로 이동시키면서 토출되는 잉크액적을 비젼검사하는 것이었다. 그러나, 기존 방식은 60 초 혹은 그 이상의 검사시간을 요구하며, 특히 잉크액적 토출불량을 장시간 지속적으로 검사하는 것은 불필요한 기계적 진동을 야기시키는 문제점이 있었다. 본 연구에서는 회전미러 방식의 고속 잉크젯 모니터링 모듈을 설계하여 검사시간을 18 초 내외로 단축하였으며, 검사 소요시간 단축을 위한 모듈의 설계 고려사항들에 대해 논의하도록 한다.

Paint Removal of Airplane & Water Jet Application

  • Xue, Sheng-Xiong;Chen, Zheng-Wen;Ren, Qi-Le;Su, Ji-Xin;Han, Cai-Hong;Pang, lei
    • International Journal of Fluid Machinery and Systems
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    • 제7권3호
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    • pp.125-129
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    • 2014
  • The paint removal and recoating are the very important process in airplane maintenance. The traditional technology is to use the chemical way corroding the paint with paint remover. For changing the defects, corrosion & pollution & manual working, of the traditional technology, the physical process which removes the paint of airplane with 250MPa/250kW ultra-high pressure rotary water jetting though the surface cleaner installed on the six axes robot is studied. The paint layer of airplane is very thin and close. The contradiction of water jetting paint removal is to remove the paint layer wholly and not damage the surface of airplane. In order to solve the contradiction, the best working condition must be reached through tests. The paint removal efficiency with ultra-high pressure and move speed of not damaged to the surface. The move speed of this test is about 2m/min, and the paint removal efficiency is about $30{\sim}40m^2/h$, and the paint removal active area is 85-90%. No-repeat and no-omit are the base requests of the robot program. The physical paint removal technology will be applied in airplane maintenance, and will face the safety detection of application permission.

An Experimental Study on Sealing Improvements of Non-Contact Type Seal for Oil Mist Lubrication

  • Na, Byung-Chul;Chun, Keyoung-Jin;Han, Dong-Chul
    • KSTLE International Journal
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    • 제3권2호
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    • pp.79-83
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    • 2002
  • Sealing an oil-air mixture plays important roles to have an enhanced lubrication for high speed spindle. High speed spindle requires non-contact type of sealing mechanism. Current work emphases on the investigation of the air jet effect on the protective collar type labyrinth seal. To improve the sealing capability of conventional labyrinth seal, air jet was injected against through the leakage flow, It has a combined geometry of a protective collar type and an air jet type. Both of a numerical analysis by CFD (Computational Fluid Dynamics) and experimental measurements are carried out to verify sealing improvement The sealing effects of the leakage clearance and the air jet magnitude are studied in various parameters. The results of pressure drop in the experiment match reasonably to those of the simulation by introducing a flow coefficient Effect of sealing improvement is explained as decreasing of leakage clearance by air jetting. Thus, sealing effect is improved by amount of air jetting even though clearance becomes larger.

오일 미스트 윤활환경의 밀봉성능향상을 위한 실험적 연구 (An Experimental Study on Sealing Performance Improvement for Oil Mist Luibrication Environment)

  • 나병철;전경진;한동철
    • 한국정밀공학회지
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    • 제15권4호
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    • pp.76-82
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    • 1998
  • Sealing an oil-air mixture plays important roles to have an enhanced lubrication for high speed spindle. Current work is emphasized on the investigation of the air jet effect on the protective collar type labyrinth seal. To improve the sealing capability of conventional labyrinth seal, air jet is injected against through the leakage flow. It has a combined geometry of a protective collar type and an air jet type. In this study, both of a numerical analysis by CFD(Computational Fluid Dynamics) and experimental measurements are carried out to verify sealing improvement. Both of the turbulence and the compressible flow model are introduced in CFD analysis. The sealing effect of the leakage clearance and the air jet magnitude are studied for various parameter in the experiment. The results of pressure drop in the experiment match reasonably to those of the simulation by introducing a flow coefficient. Effects of sealing improvement are explained as decreasing of effective leakage clearance by air jetting. Thus, sealing effect is improved by amount of air jetting even though clearance becomes larger.

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노즐 형상에 따른 전기수력학 프린팅의 실험적 연구 (The Experimental Study of EHD Printing for Different Nozzle Shapes)

  • 김지영;부닷귀엔;변도영
    • 한국가시화정보학회지
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    • 제9권2호
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    • pp.48-53
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    • 2011
  • The shape of nozzle cross-section plays an important role in stabilizing electrospray jet. The angle of contact line is governed based on the famous Young-Laplace equation. Compared to a round nozzle that has a constant curvature along the orifice, the square nozzle has four square corner edges and four straight edges that hold the meniscus in a different manner and is of interest in this study. By utilizing both square and round capillary nozzle, we examine the effect of nozzle shape in electrohydrodynamic jetting. The ejections were recorded with a high speed camera and analyzed to examine the jetting repeatability based on dynamic movement of meniscus. The result suggests that if the corner edges are not sharp, then its effect on repeatability is also limited.

형광체 함유 용액 고속 토출 조건에서의 듀얼 압전 디스펜서 공이와 노즐의 마모 특성 평가 (Wear Characteristics for Rod and Nozzle of Jetting Dispenser Driven by Dual Piezoelectric Actuators Under High Frequency with Phosphor-containing Liquid)

  • 하명우;이광희;안준욱;이철희
    • Tribology and Lubricants
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    • 제33권2호
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    • pp.52-58
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    • 2017
  • An ultra-high precise ejection process is essential in a dispensing system for fabricating various precision parts such as a semiconductor, LED, and camera module. The size of such parts has been decreasing, which implies that a precise ejecting technique is required. A phosphor-containing liquid is ejected via a dispenser using dual piezoelectric actuators that are used for generating a high-speed dispensing mechanism. The rod and nozzle continuously contact in high speed to eject the liquid. However, the high-strength filler or phosphor in the liquid causes wear on the surfaces of the rod and nozzle during the dispensing process. As a result, the ejection reliability decreases as the wear on the surfaces increases. Therefore, it is necessary to estimate the wear characteristics of the rod and nozzle via an experiment and FE analysis. Reliability rests up to 1,000 cycles are conducted under relatively severe conditions. The flow rate and surfaces roughness of the rod and nozzle are measured in each ejection cycle. The surface images and wear volume are obtained before and after the tests and the ejection reliability is confirmed by measuring the flow rate of the liquid. The experimental results show that the ejection reliability is maintained up to 1,000k cycles; these results are validated by the simulation results.

Experimental investigations and development of mathematical model to estimate drop diameter and jet length

  • Roy, Amitava;Suneel, G.;Gayen, J.K.;Ravi, K.V.;Grover, R.B.
    • Nuclear Engineering and Technology
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    • 제53권10호
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    • pp.3229-3235
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    • 2021
  • The key process used in nuclear industries for the management of radiotoxicity associated with spent fuel in a closed fuel cycle is solvent extraction. An understanding of hydrodynamics and mass transfer is of primary importance for the design of mass transfer equipment used in solvent extraction processes. Understanding the interfacial phenomenon and the associated hydrodynamics of the liquid drops is essential for model-based design of mass transfer devices. In this work, the phenomenon of drop formation at the tip of a nozzle submerged in quiescent immiscible liquid phase is revisited. Previously reported force balance based models and empirical correlations are analyzed. Experiments are carried out to capture the process of drop formation using high-speed imaging technique. The images are digitally processed to measure the average drop diameter. A correlation based on the force balance model is proposed to estimate drop diameter and jet length. The average drop diameter obtained from the proposed model is in good agreement with experimental data with an average error of 6.3%. The developed model is applicable in both the necking as well as jetting regime and is validated for liquid-liquid systems having low, moderate and high interfacial tension.