• Title/Summary/Keyword: High Speed Durability

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Effect of lateral differential settlement of high-speed railway subgrade on dynamic response of vehicle-track coupling systems

  • Zhang, Keping;Zhang, Xiaohui;Zhou, Shunhua
    • Structural Engineering and Mechanics
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    • v.80 no.5
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    • pp.491-501
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    • 2021
  • A difference in subgrade settlement between two rails of a track manifests as lateral differential subgrade settlement. This settlement causes unsteadiness in the motion of trains passing through the corresponding area. To illustrate the effect of lateral differential subgrade settlement on the dynamic response of a vehicle-track coupling system, a three-dimensional vehicle-track-subgrade coupling model was formulated by combining the vehicle-track dynamics theory and the finite element method. The wheel/rail force, car body acceleration, and derailment factor are chosen as evaluation indices of the system dynamic response. The effects of the amplitude and wavelength of lateral differential subgrade settlement as well as the driving speed of the vehicle are analyzed. The study reveals the following: The dynamic responses of the vehicle-track system generally increase linearly with the driving speed when the train passes through a lateral subgrade settlement area. The wheel/rail force acting on a rail with a large settlement exceeds that on a rail with a small settlement. The dynamic responses of the vehicle-track system increase with the amplitude of the lateral differential subgrade settlement. For a 250-km/h train speed, the proposed maximum amplitude for a lateral differential settlement with a wavelength of 20 m is 10 mm. The dynamic responses of the vehicle-track system decrease with an increase in the wavelength of the lateral differential subgrade settlement. To achieve a good operation quality of a train at a 250-km/h driving speed, the wavelength of a lateral differential subgrade settlement with an amplitude of 20 mm should not be less than 15 m. Monitoring lateral differential settlements should be given more emphasis in routine high-speed railway maintenance and repairs.

A Study on the Durability Characteristics of an Air-lubricated Bump Foil Journal Bearing (공기윤활 범프포일 저널 베어링의 내구성 특성에 관한 연구)

  • 이용복;김태호;김창호;이남수;장건희
    • Tribology and Lubricants
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    • v.18 no.2
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    • pp.153-159
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    • 2002
  • This paper describes a durability characteristics of an air-lubricated bump foil journal bearing for high speed turbomachinerys at room temperature. At first, lift-off test and load capacity test were performed to understand the general characteristics of an air-lubricated bump foil Journal bearing. A 52 N weighted bump foil bearing sleeve was lilted off from a rotating Journal at about 3,000 rpm, and produced a load capacity of 500 N at an operating speed of 15,000 rpm. The next was 500 cycles lift-off test with an air-lubricated bump foil journal bearing that had a molybdenum disulfide(MoS$_2$) solid lubricant coated top foil. Data from measuring bearing torque and temperature and the observation of rubbing surfAce were included in results. Therefore the results of this work will aid in proving durability of air-lubricated bump foil journal bearings.

A Study on the Durability Characteristics of an Air-lubricated Bump Foil Journal Bearing (공기윤활 범프포일 저널 베어링의 내구성 특성에 관한 연구)

  • 김태호;이용복;김창호;이남수;장건희
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.212-219
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    • 2001
  • This paper describes a durability characteristics of an air-lubricated bump foil journal bearing for high speed turbomachinerys at room temperature. At first, lift-off test and load capacity test were performed to understand the general characteristics of an air-lubricated bump foil journal bearing. A 52N weighted bump foil bearing sleeve was lifted off from a rotating journal at about 3,000rpm, and produced a load capacity of 500N at an operating speed of 15,000rpm. The next was 500 cycles lift-off test with an air-lubricated bump foil journal bearing that had a molybdenum disulfide(MoS$_2$) solid lubricant coated top foil. Data from measuring bearing torque and temperature and the observation of rubbing surface were included in results. Therefore the results of this work will aid in proving durability of air-lubricated bump foil journal bearings.

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Long Life Design of SSD Test Gender by Reducing Ejecting Force (인출력 저감을 통한 SSD Test Gender의 장수명 설계)

  • Kim, Jae Kyung;Park, Hyung Suk;Lee, Ki Seok;Jeon, Euy sik
    • Journal of the Semiconductor & Display Technology
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    • v.19 no.4
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    • pp.139-144
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    • 2020
  • Recently, the electronic equipment industry has become active due to the continuous increase in portable storage media with high-speed information communication, and in particular, the production of SSD(Solid State Drives) for miniaturization of mobile devices and high-speed information communication has increased rapidly. When the SSD is ejecting in the SSD test gender, the necessary ejecting force must be kept constant to have a lifespan applicable to the test device. When the ejecting force increased, it leads to wear of the link for ejecting, which causes a problem in that repeated durability decreases and the ejecting of the SSD becomes impossible. In this paper, the repeated durability test analysis according to the material and the reducing ejecting force design were performed to increase the life of the test gender for SSD inspection. The wear level of the pusher head and ejector was analyzed through repeated durability tests according to the material of the pusher head. The validity of the design was verified through the ejecting force test and repeated durability test of the Test gender, which was designed by carrying out the design to reduce the size and ejecting force of the test gender.

Development of High Speed mid-Mower for Tractor (II) (트랙터용 고속 미드 모어 개발(II))

  • Kim, Sam-Hee;Kim, Hae-Ji
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.5
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    • pp.80-85
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    • 2016
  • In recent years, work to improve the power of a tractor has been in development. This study, using the mid-PTO power of a compact tractor, attempted to develop a high-speed mid-mower by setting the rotation to more than 3,000 RPM designed/manufactured major components of the high speed mid-mower. The performance of high-speed mid-mower was evaluated by the precision of straight bevel gears, and durability, the noise of the gearbox, the gearbox internal temperature, the maximum rotation speed of the mid-mowers, and the grass cutting test. Through the performance test results, the maximum number of revolutions of the mid-mower was measured over 3,000RPM, the gearbox noise and gearbox internal temperature satisfied the performance requirements of a high speed mid-mower.

Durability Evaluation of Gangway Ring for the Articulated Bogie of High speed Railway Vehicle (고속철도차량 관절대차 갱웨이 링의 내구성 평가)

  • Kang, Gil-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.5
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    • pp.66-72
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    • 2019
  • To improve ride quality and running stability of high speed train(HST), it is important that connection between coaches adopts the articulated bogies by using a gangway ring, unlike the conventional independent bogies assembled with car bodies. Although the gangway ring should be ensured absolute safety against passenger movement between coaches during train operation, there is still a lack of quantitative durability criteria of that. Therefore, in order to improve the passenger safety of HST, it is important to study the test requirements on durability evaluation for the ring. In this study, seven mixed loading cases were derived from the triaxial loading(vertical/lateral/longitudinal) modes. The safety factor of each component is at least 2.4 or more from the results of the finite element analysis. In addition, fatigue safety was evaluated through durability analysis from the viewpoint of strain-life design. Durability tests for the gangway ring carried out a total of 10 million cycles in 4 phases load conditions. After the durability test, the defect of each component was investigated using nondestructive testing techniques.

Time-dependent seismic risk analysis of high-speed railway bridges considering material durability effects

  • Yan Liang;Ying-Ying Wei;Ming-Na Tong;Yu-Kun Cui
    • Earthquakes and Structures
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    • v.24 no.4
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    • pp.275-288
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    • 2023
  • Based on the crucial role of high-speed railway bridges (HSRBs) in the safety of high-speed railway operations, it is an important approach to mitigate earthquake hazards by proceeding with seismic risk assessments in their whole life. Bridge seismic risk assessment, which usually evaluates the seismic performance of bridges from a probabilistic perspective, provides technical support for bridge risk management. The seismic performance of bridges is greatly affected by the degradation of material properties, therefore, material damage plays a nonnegligible role in the seismic risk assessment of the bridge. The effect of material damage is not considered in most current studies on seismic risk analysis of bridges, nevertheless. To fill the gap in this area, in this paper, a nonlinear dynamic time-history analysis has been carried out by establishing OpenSees finite element model, and a seismic vulnerability analysis is carried out based on the incremental dynamic analysis (IDA) method. On this basis, combined with the site risk analysis, the time-dependent seismic risk analysis of an offshore three-span HSRB in the whole life cycle has been conducted. The results showed that the seismic risk probabilities of both components and system of the bridge increase with the service time, and their seismic risk probabilities increase significantly in the last service period due to the degradation of the material strength, which demonstrates that the impact of durability damage should be considered when evaluating the seismic performance of bridges in the design and service period.

Monitoring technique of machining condition using multisensor in high-speed machining (고속가공시 다중센서를 이용한 가공상태 감시 시술)

  • 김전하;강명창;김정석;나승표;김기태
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.454-459
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    • 2000
  • The high hardened materials that are remarkable in aspects of durability have been used for die and mold industry. As the high hardened materials are hard to machine, the high-speed machining is essential to manufacture these materials. Currently, in the general turning and milling, experiments to the tool wear monitoring have studied, but those have not applied in high-speed machining. In this study, the cutting mechanism was analysed by the cutting force according to cutting conditions, and the parameters to monitor the tool wear were selected from the tendency of the cutting force and acceleration according to cutting length in the high-speed machining of the high hardened materials(STD11).

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Development of Face Milling Cutter Body System for High Speed Machining (고속가공을 위한 정면밀링커터 바디시스템 개발)

  • Jang Sung-Min;Maeng Min-Jae;Cho Myeong-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.12
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    • pp.21-28
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    • 2004
  • In modem manufacturing industries such as the airplane and automobile, aluminum alloys which are remarkable in durability have been utilized effectively. High-speed machining technology for surface roughness quality of workpiece has been applied in these fields. Higher cutting speed and feedrates lead to a reduction of machining time and increase of surface quality. Furthermore, the reduction of time required for polishing or lapping of machined surfaces improves the production rate. Traditional milling process for high speed cutting can be machined with end mill tool. However, such processes are generally cost-expensive and have low material removal rate. Thus, in this paper, face milling cutter which gives high MRR has developed face milling cutter body for the high speed machining of light alloy to overcome the problems. Also vibration experiment to detect natural frequency in free state and frequency characteristics during machining are performed to escape resonance.

Evaluating Rutting Performance of High-Durability Asphalt Concrete Mixtures and Epoxy Used for Installation of High-Speed Weigh-In-Motion System (고속축중기 시스템의 도입을 위한 고기능 아스팔트 혼합물 및 에폭시의 내구성 평가)

  • Kwon, Hong Jun;Lee, Jong Sub;Kwon, Oh Sun;Kwon, Soon Min
    • International Journal of Highway Engineering
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    • v.20 no.4
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    • pp.7-13
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    • 2018
  • PURPOSES : In order to apply high-speed weigh-in-motion (HS WIM) systems to asphalt pavement, three high-durability asphalt concrete mixtures installed with a WIM epoxy are evaluated. METHODS : In this study, dynamic stability, number of loading repetitions to reach the rut depth of 1 mm, and rut depth measurements of three asphalt mixtures at $60^{\circ}C$ were compared using an Asphalt Pavement Analyzer (APA). Laboratory-fabricated material and field core samples were prepared and tested according to KS F2374. RESULTS : Through the laboratory tests, it was found that all three modified asphalt mixtures (stone-mastic, porous, and semi-rigid) with WIM epoxy showed favorable permanent deformation results and passed the dynamic stability criterion of 3000 loading repetitions per 1 mm. In addition, it was confirmed that the modified SMA mixtures cored from the field construction yields satisfactory rutting testing results using the APA. Finally, the epoxy used for the HS WIM installation shows good adhesion with the three asphalt mixtures and permanent deformation resistance.