• 제목/요약/키워드: High Shear Rate

검색결과 353건 처리시간 0.028초

고속 절삭공정 중 톱니형 칩 생성 예측 (Prediction of Serrated Chip Formation in High Speed Metal Cutting)

  • 임성한;오수익
    • 소성∙가공
    • /
    • 제12권4호
    • /
    • pp.358-363
    • /
    • 2003
  • Adiabatic shear bands have been observed in the serrated chip during high strain rate metal cutting process of medium carbon steel and titanium alloy The recent microscopic observations have shown that dynamic recrystallization occurs in the narrow adiabatic shear bands. However the conventional flow stress models such as the Zerilli-Armstrong model and the Johnson-Cook model, in general, do not predict the occurrence of dynamic recrystallization (DRX) in the shear bands and the thermal softening effects accompanied by DRX. In the present study, a strain hardening and thermal softening model is proposed to predict the adiabatic shear localized chip formation. The finite element analysis (FEA) with this proposed flow stress model shows that the temperature of the shear band during cutting process rises above 0.5Τ$_{m}$. The simulation shows that temperature rises to initiate dynamic recrystallization, dynamic recrystallization lowers the flow stress, and that adiabatic shear localized band and the serrated chip are formed. FEA is also used to predict and compare chip formations of two flow stress models in orthogonal metal cutting with AISI 1045. The predictions of the FEA agreed well with the experimental measurements.s.

암반 내 불연속면의 장기 전단 거동 평가를 위한 고찰 (Case Studies on the Experiments for Long-Term Shear Behavior of Rock Discontinuities)

  • 임주휘;권새하;최승범;김태현;민기복
    • 터널과지하공간
    • /
    • 제33권1호
    • /
    • pp.10-28
    • /
    • 2023
  • 고준위방사성폐기물 처분장의 장기 안정성을 확보하기 위해서 암반 불연속면의 장기적인 전단 거동을 분석하고 그 안정성을 평가해야 한다. 암반 불연속면의 장기 전단 거동은 크리프 모델, RSF 모델로 모사될 수 있고, 전단 크리프 시험, 속도 단계 시험, 슬라이드-홀드-슬라이드 시험을 통해 모델에 필요한 파라미터를 결정하거나 여러 조건에서 전단 거동을 분석하는 실험을 수행할 수 있다. 기존 연구에 따르면 전단 실험을 위하여 직접전단시험기, 삼축압축시험기, 이축전단시험기가 주로 이용되었으며 현지 암반의 열-수리-역학적인 조건을 재현하기 위해 다양하게 개선된 장비가 이용되었고 그에 따라 다양한 양상의 전단 거동이 관찰되었다. 그러므로 국내 고준위방사성폐기물 처분장을 설계하기 위해서 처분장 부지의 암종, 열-수리-역학적 조건, 광물의 변성, 그리고 전단 저항의 회복 등을 고려하여 암반 불연속면의 장기 거동을 검토해야 한다.

Rheological Behavior of Lyotropilc Solutions of Cellulose in the $NH_3/NH_4SCN$ Solvent System

  • Jo, Jae-Jeong;Cuculo, J.A.;Theil, M.H.
    • 한국섬유공학회:학술대회논문집
    • /
    • 한국섬유공학회 1990년도 제2차 학술발표초록집
    • /
    • pp.36-37
    • /
    • 1990
  • In the past, facile dissolution of cellulose has been hampered by the lack of suitable nondegrading solvents. Recently, this problem has been solved in our laboratory by the discovery of an inexpensive, convenient solvent system, that is the mixture of $NH_3\;and\;NH_4SCN$, for cellulose. Also, the $cellulose/NH_3/NH_4SCN$ solution system has been found to form the anisotropic, i.e., liquid crystalline phase. It is believed that both the cholesterio and the nematic phase occur. This finding has prompted extensive on-going researoh on the formation of the liquid crystalline phase from an inexpensive natural source such as cellulose since the nematic phase is envisioned as an excellent precursor sources for products with desirable properties, for example, high modulus and high strength. This interest naturally leads to a desire to understand the theological properties of the nematic phase so that the transformation of the nematic phase to the solid state with desirable properties can be efficiently accomplished, ;From this point of view, the theological behavior of the $cellulose/NH3_/NH_4SCN$ system has been studied as a function of shear rate and shear stress over a wide range of solvent compositions, cellulose concentration, centrifugation and urea contents, Results indicate that the viscosity decreases with increasing shear rate. A marked shear thinning behavior and a quasi-Newtonian behavior were observed in the low shear rate region and in the high shear rate region, respectively for all solvent compositions. The $cellulose/NH_3/NH_4SCN$ solution system only exhibited the viscosity increase with increasing cellulose concentration and failed to show the viscosity drop generally observed at the point of incipience of liquid crystal formation, This may be due to the gel-like nature of the solution by the association of the rodlike molecules into bundles which may serve as crosslinking points giving the cellulose solution a network structure. Also, simply hydrogen bonding may be so restrictive of molecular mobility that a viscosity drop is blocked. In addition to the above results, yield stress and thixotropy were also observed in the $cellulose/NH_3/NB_4SCN$ solution system which are characteristics of liquid crystal and gel, The results of the effect of centrifugation on viscosity show that viscosity decreases by the application of centrifugation. This may be explained by the change of the piled polydomain structure to the dispersed polydomain structure due to the pressure gradient generated during centrifugation.ation.

  • PDF

Industrial dairy wastewater purification by shear-enhanced membrane filtration: The effects of vibration

  • Kertesz, Szabolcs
    • Membrane and Water Treatment
    • /
    • 제5권2호
    • /
    • pp.73-86
    • /
    • 2014
  • Membrane fouling is a major challenge limiting the use of membrane applications. In this study high induced shear rates were utilized at the membrane surface in order to reduce the organic and inorganic scaling by using the torsional vibration of flat sheet membranes. The performances of a vibratory shear-enhanced processing (VSEP) system for the ultrafiltration (UF), nanofiltration (NF) and reverse osmosis (RO) membrane filtration of industrial dairy wastewater were investigated. The vibration and non-vibration methods were compared with the same membrane and operational parameters during the purification of real dairy industrial process wastewater. In the initial experiments, short-term tests were carried out in which the effects of vibration amplitude, recirculation flow rate and transmembrane pressure were measured and compared. The permeate flux, turbidity, conductivity and chemical oxygen demand (COD) reduction of dairy wastewater were investigated by using UF, NF and RO membranes with vibration and non-vibration methods. In the subsequent experiments, concentration tests were also carried out. Finally, scanning electron microscopy (SEM) revealed that the vibration method gave a better performance, which can be attributed to the higher membrane shear rate, which reduces the concentration of solids at the membrane, and the transmission.

고속 전단유동에서 ER유체의 전기유변 특성 (Electrorheological Properties of ER Fluid under High Shear Flow)

  • 김영춘;김경웅
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 2003년도 학술대회지
    • /
    • pp.229-234
    • /
    • 2003
  • As electrorheological fluid(ER fluid) has a characteristic that apparent viscosity varies when electric field applied, so rheological characteristic(yield stress & viscosity) changes in proportion to the electric field applied and the response time is very short within a few miliseconds . In case of using ER fluid for journal bearing as lubricant, it is estimated that it's possible to realize very effective journal bearing system that is not complicate and has a very quick response time. It is necessary to examine the influence of rheological characteristic that varies with electric field applied on bearing characteristic to apply ER fluid to journal bearing, however there are few studies for about that. As for the journal bearing, it comes under high shear flow mode that has shear rate range of $10^3\~10^4s^{-1}$ because rotational speed is very high and clearance is small. But most of the studies for about ER fluid issued until now is about the range of $10\~10^2s^{-1}$. So, there are a lot of difficulties to understand the characteristic offish shear flow mode and furthermore it is restricted to make an experiment for about the characteristic of ER fluid because of the limitation of experimental equipment. The equipment was prepared to make an experiment lot high shear flow mode that has the range of $10^3\~10^4s^{-1}$ using ER fluid that is composed of silicon oil with dispersed particle of starch. Using the above system, the fluid characteristic of ER fluid was studied.

  • PDF

Hemodynamic Analysis of Coronary Artery Microcirculation Using a Pig's Morphometric Data

  • Shin Sehyun;Park Jungsu
    • Journal of Mechanical Science and Technology
    • /
    • 제19권6호
    • /
    • pp.1313-1320
    • /
    • 2005
  • Stenosed coronary artery may play an important role in various coronary heart diseases. However, it has not been known how much stenosed coronary artery affects coronary circulation system, quantitatively. The present study developed a mathematical model for microcirculation in the left common coronary artery (LCCA) with adopting a previously measured morphological data and mechanical properties of the coronary vessels. We examine the effect of percent diameter stenosis on blood flow rate and shear stress for two cases. Case I comprised of one-stenosed element at $10^{th}$ order ($\%$ diameter stenosis are 10, 30, and 50, respectively). Case II consisted of completely occluded element at $10^{th}$ order (number of occluded elements are 0, 1, and 2 out of 8, respectively). As the level of stenosis becomes severe, the shear stress increases significantly but the flow rate reduction was relatively small. However, for the occluded case, there was linearly proportional reduction of flow rate according to number of occluded elements. Either such high shear stress associated with coronary artery stenosis or reduced flow rate due to occlusion may cause atherosclerosis and myocardial ischemia.

Rate-dependent shearing response of Toyoura sand addressing influence of initial density and confinement: A visco-plastic constitutive approach

  • Mousumi Mukherjee;Siddharth Pathaka
    • Geomechanics and Engineering
    • /
    • 제34권2호
    • /
    • pp.197-208
    • /
    • 2023
  • Rate-dependent mechanical response of sand, subjected to loading of medium to high strain rate range, is of interest for several civilian and military applications. Such rate-dependent response can vary significantly based on the initial density state of the sand, applied confining pressure, considered strain rate range, drainage condition and sand morphology. A numerical study has been carried out employing a recently proposed visco-plastic constitutive model to explore the rate-dependent mechanical behaviour of Toyoura sand under drained triaxial loading condition. The model parameters have been calibrated using the experimental data on Toyoura sand available in published literature. Under strain rates higher than a reference strain rate, the simulation results are found to be in good agreement with the experimentally observed characteristic shearing behaviour of sand, which includes increased shear strength, pronounced post-peak softening and suppressed compression. The rate-dependent response, subjected to intermediate strain rate range, has further been assessed in terms of enhancement of peak shear strength and peak friction angle over varying initial density and confining pressure. The simulation results indicate that the rate-induced strength increase is highest for the dense state and such strength enhancements remain nearly independent of the applied confinement level.

Computational viscoelastic modeling of strain rate effect on recycled aggregate concrete

  • Suthee Piyaphipat;Boonchai Phungpaingam;Kamtornkiat Musiket;Yunping Xi
    • Computers and Concrete
    • /
    • 제32권4호
    • /
    • pp.383-392
    • /
    • 2023
  • The mechanical properties of Recycled Aggregate Concrete (RAC) with 100 percent Recycled Coarse Aggregate (RCA) under loading rates were investigated in depth. The theoretical model was validated utilizing the RAC elastic modulus obtained from cylindrical specimens subjected to various strain rates. Viscoelastic theories have traditionally been used to describe creep and relaxation of viscoelastic materials at low strain rates. In this study, viscoelastic theories were extended to the time domain of high strain rates. The theory proposed was known as reversed viscoelastic theory. Normalized Dirichlet-Prony theory was used as an illustration, and its parameters were determined. Comparing the predicted results to the experimental data revealed a high level of concordance. This methodology demonstrated its ability to characterize the strain rate effect for viscoelastic materials, as well as its applicability for determining not only the elastic modulus for viscoelastic materials, but also their shear and bulk moduli.

입자분산계 ER유체의 빙햄특성 고찰 (A Study on Bingham Characteristics of Particle Dispersive Electro-Rheological Fluid)

  • 장성철;이선의;김태형;박종근;염만오
    • 한국해양공학회:학술대회논문집
    • /
    • 한국해양공학회 2000년도 추계학술대회 논문집
    • /
    • pp.178-183
    • /
    • 2000
  • Electrorheological(ER) effect on the dispersive system of polarizable fine powder/dielectric oil has been investigated. The electrical and rheological properties of zeolite and starch based ER fluid were reported. The ER fluids were constructed by mixing zeolite and starch power with two different dielectric oils. Yield stress of the fluids were measured on the couette cell type rheometer as a function of electric fields, particle concetrations, and temperatures. The electric field is applied by high voltage DC power supply. The outer cup is connected to positive electrode(+) and the bob becomes ground(-). And the temperatures the viscosity(or shear stress) versus shear rates were measured. In this experiment shear rates were increased from 0 to $200s^{-1}$ in 2 minutes.

  • PDF

Mathematical Properties of the Differential Pom-Pom Model

  • Kwon, Youngdon
    • Macromolecular Research
    • /
    • 제9권3호
    • /
    • pp.164-170
    • /
    • 2001
  • Recently in order to describe the complex rheological behavior of polymer melts with long side branches like low density polyethylene, new constitutive equations called the pom-pom equations have been derived by McLeish and Larson on the basis of the reptation dynamics with simplified branch structure taken into account. In this study mathematical stability analysis under short and high frequency wave disturbances has been performed for the simplified differential version of these constitutive equations. It is proved that they are globally Hadamard stable except for the case of maximum constant backbone stretch (λ = q) with arm withdrawal s$\_$c/ neglected, as long as the orientation tensor remains positive definite or the smooth strain history in the now is previously given. However this model is dissipative unstable, since the steady shear How curves exhibit non-monotonic dependence on shear rate. This type of instability corresponds to the nonlinear instability in simple shear flow under finite amplitude disturbances. Additionally in the flow regime of creep shear flow where the applied constant shear stress exceeds the maximum achievable value in the steady now curves, the constitutive equations will possibly violate the positive definiteness of the orientation tensor and thus become Hadamard unstable.

  • PDF