• 제목/요약/키워드: High Purity Refinement

검색결과 12건 처리시간 0.026초

고순도강의 기계적 성질에 미치는 탄소 및 황 함량의 영향 (Effects of Carbon and Sulfur Content on Mechanical Properties of High Purity Steel)

  • 윤정봉;김성일;김인배
    • 대한금속재료학회지
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    • 제47권6호
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    • pp.331-337
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    • 2009
  • To lower the annealing temperature and the deviation of the mechanical properties of bake hardening steels, high purity steels were investigated. The steels were characterized by treating at low recrystallization temperature. It was confirmed that the strengthening originated from the solid solution of carbon and the ferrite grain refinement by fine MnS precipitates as carbon and sulfur contents increased in high purity steels. However, it was observed that there was no more increase of strength in steels containing over 40 ppm of carbon. It was considered that the excess carbon formed either the carbon cluster or the low temperature unstable carbides which had the negligible effect on the strengthening because they were reported to be highly coherent with the matrix. The carbon cluster and unstable carbides could be transformed to the stable cementite during bake hardening treatment. MnS was not observed in the high purity steel containing 5 ppm S, resulting in very coarse recrystallized grains and good ductility. As sulfur content increased, the recrystallized grain size decreased due to the formation of the fine MnS precipitates.

대정제법에 의한 전자재료용 indium정제에 관한 연구 (A study on the indium purification for electronic materials by zone refining)

  • 김백년;김선태;송복식;문동찬
    • E2M - 전기 전자와 첨단 소재
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    • 제7권2호
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    • pp.130-137
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    • 1994
  • Indium, element of group III, was refined by using zone refining for high purity refinement. We have found the impurities of T1, Zn, Fe, Cd, Pb, Ni, Cu, Sn in the refined indium with ICP-AES, so that 3.9 weight ppm of T1 was reduced to less than 1 ppm, 1.0 weight ppm of Zn was reduced to 0.7 ppm, 2.8 weight ppm of Cd was reduced to 2.5 ppm and 14.0 weight ppm of Sn was reduced to 6.7 ppm with 5 melten zone passes only. 3.9 weight ppm of T1 was reduced to less than 1 ppm, 1.0 weight ppm of Zn was reduced to 0.3 ppm, 2.8 weight ppm of Cd was reduced to less than 1.0 ppm and 14.0 weight ppm of Sn was reduced to 0.4 ppm after vacuum baking with 5 melten zone passes. The surface morpholgy of metal Indium thin film in each conditions showed that porosities were reduced in the front of sampled ingot after vacuum baking with 5 zone melten zone passes. The average electrical resistivity of Indium thin film was reduced from 1.4*10$^{-3}$ .ohm.-cm in Indium origin ingot to 7.9*10$^{-6}$ .ohm.-cm after zone refined with 5 melten zone passes.

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WC/Co 초경합금 가공 슬러지로부터 알칼리침출 정련공정에 의한 W 회수 (Recovery of Tungsten from WC/Co Hardmetal Sludge by Alkaline Leaching Hydrometallurgy Process)

  • 이길근;권지은
    • 한국분말재료학회지
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    • 제23권5호
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    • pp.372-378
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    • 2016
  • This study focuses on the development of an alkaline leaching hydrometallurgy process for the recovery of tungsten from WC/Co hardmetal sludge, and an examination of the effect of the process parameters on tungsten recovery. The alkaline leaching hydrometallurgy process has four stages, i.e., oxidation of the sludge, leaching of tungsten by NaOH, refinement of the leaching solution, and precipitation of tungsten. The WC/Co hardmetal sludge oxide consists of $WO_3$ and $CoWO_4$. The leaching of tungsten is most affected by the leaching temperature, followed by the NaOH concentration and the leaching time. About 99% of tungsten in the WC/Co hardmetal sludge is leached at temperatures above $90^{\circ}C$ and a NaOH concentration above 15%. For refinement of the leaching solution, pH control of the solution using HCl is more effective than the addition of $Na_2S{\cdot}9H_2O$. The tungsten is precipitated as high-purity $H_2WO_4{\cdot}H_2O$ by pH control using HCl. With decreasing pH of the solution, the tungsten recovery rate increases and then decrease. About 93% of tungsten in the WC/Co hardmetal sludge is recovered by the alkaline leaching hydrometallurgy process.

망간침출액에서 불화칼슘화에 의한 高純度 망간酸化物의 製造 (Production of High purity $Mn_3O_4$Powder by Precipitation of Calcium fluoride in the Manganese Leaching Solution)

  • 한기천;이계승;최재석;신강호;조동성
    • 자원리싸이클링
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    • 제11권1호
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    • pp.3-8
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    • 2002
  • 고탄소페로망간을 중저탄소페로망간으로 제조하는 AOD공정에서 발생되는 분진은 약 90%가 $Mn_3$$O_4$이므로, 이를 이용하여 soft ferrite의 원료인 고순도 $Mn_3$$O_4$분말을 제조하기 위해서는 침출한 액의 Mn을 더욱 정제하여야 한다. 분진을 활성탄으로 배소하여 MnO로 환원시키고, 상온의 4N 염산수용액에 180g/L의 환원된 분진을 첨가하면 용액의 pH가 5이상이 되고 Fe와 Si가 침전으로 제거된 약 10%의 망간침출액이 얻어진다. Mn의 농도가 약 15000 ppm이 되도록 희석한 $70^{\circ}C$의 침출액에 F의 농도가 3000ppm이 되도록 $NH_4$F를 첨가하면 Ca가 침전하여 약14 ppm이하로 제거된다. Ca를 침전시킨 상징액에(NH$ 1.5M_4$)$_2$$CO_3$수용액을 2L/min으로 Mn의 당량만큼 첨가하면 미립의 고순도 $MnCO_3$가 침전한다. 침전을 여과하고 건조한 후에 $1000^{\circ}C$에서 2 시간 소성하면 median size가 $8.2mu$m인$ Mn_3$O$_4$를 얻을 수 있다. 제조된 산물은 99%이상의 순도로 soft ferrite용 Mn$O_3$$_4$분말의 규격을 만족한다.

Ultra-fine Grained Aluminum Alloy Sheets fabricated by Roll Bonding Process

  • 김형욱
    • 한국재료학회:학술대회논문집
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    • 한국재료학회 2009년도 춘계학술발표대회
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    • pp.6.2-6.2
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    • 2009
  • Ultra-fine grained (UFG) Al alloys, which have submicron grain structures, are expected to show outstanding high strength at ambient temperature and excellent superplastic deformation at elevated temperatures and high strain rate. In order to get the UFG microstructure, various kind of severe plastic deformation (SPD) processes have been developed. Among these processes, accumulative roll bonding (ARB) process is a promising process to make bulky Al sheets with ultrafine grained structure continuously. The purpose of the present study is to clarify the grain refinement mechanism during the ARB process and to investigate on the effects of ultra-fine grained structure on the mechanical properties. In addition, UFG AA8011 alloy (Al-0.72wt%Fe-0.63wt%Si) manufactured by the ARB had fairly large tensile elongation, keeping on the strength. In order to clarify the reason for the increase of elongation in the UFG AA8011 alloy, detailed microstructural and crystallographic analysis was performed by TEM/Kikuchi-line and SEM/EBSP method. The unique tensile properties of the UFG AA8011 alloy could be explained by enhanced dynamic recovery at ambient temperature, owing to the large number of high angle boundaries and the Al matrix with high purity.

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Cryogenic milling for the fabrication of high Jc MgB2 bulk superconductors

  • Kim, D.N.;Kang, M.O.;Jun, B.H.;Kim, C.J.;Park, H.W.
    • 한국초전도ㆍ저온공학회논문지
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    • 제19권2호
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    • pp.19-24
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    • 2017
  • Cryogenic milling which is a combined process of low-temperature treatment and mechanical milling was applied to fabricate high critical current density $(J_c)MgB_2$ bulk superconductors. Liquid nitrogen was used as a coolant, and no solvent or lubricant was used. Spherical Mg ($6-12{\mu}m$, 99.9 % purity) and plate-like B powder (${\sim}1{\mu}m$, 97 % purity) were milled simultaneously for various time periods (0, 2, 4, 6 h) at a rotating speed of 500 rpm using $ZrO_2$ balls. The (Mg+2B) powders milled were pressed into pellets and heat-treated at $700^{\circ}C$ for 1 h in flowing argon. The use of cryomilled powders as raw materials promoted the formation reaction of superconducting $MgB_2$, reduced the grain size of $MgB_2$, and suppressed the formation of impurity MgO. The superconducting critical temperature ($T_c$) of $MgB_2$ was not influenced as the milling time (t) increased up to 6 h. Meanwhile, the critical current density ($J_c$) of $MgB_2$ increased significantly when t increased to 4 h. When t increased further to 6 h, however, $J_c$ decreased. The $J_c$ enhancement of $MgB_2$ by cryogenic milling is attributed to the formation of the fine grain $MgB_2$ and a suppression of the MgO formation.

리튬이온전지에서 새로운 양극재료를 위한 금속인산화물 (Lithium Transition Metal Phosphate Cathodes for Advanced Lithium Batteries)

  • 정성윤
    • 한국재료학회:학술대회논문집
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    • 한국재료학회 2003년도 추계학술발표강연 및 논문개요집
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    • pp.26-26
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    • 2003
  • Lithium storage electrodes for rechargeable batteries require mixed electronic-ionic conduction at the particle scale in order to deliver desired energy density and power density characteristics at the device level. Recently, lithium transition metal phosphates of olivine and Nasicon structure type have become of great interest as storage cathodes for rechargeable lithium batteries due to their high energy density, low raw materials cost, environmental friendliness, and safety. However, the transport properties of this family of compounds, and especially the electronic conductivity, have not generally been adequate for practical applications. Recent work in the model olivine LiFePO$_4$, showed that control of cation stoichiometry and aliovalent doping results in electronic conductivity exceeding 10$^{-2}$ S/cm, in contrast to ~10$^{-9}$ S/cm for high purity undoped LiFePO$_4$. The increase in conductivity combined with particle size refinement upon doping allows current rates of >6 A/g to be utilized while retaining a majority of the ion storage capacity. These properties are of much practical interest for high power applications such as hybrid electric vehicles. The defect mechanism controlling electronic conductivity, and understanding of the microscopic mechanism of lithiation and delithiation obtained from combined electrochemical and microanalytical techniques, will be discussed

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LED용 precursor 재이용을 위한 회수 및 정제 공정 개발 (Development of Reuse Process Through Recovery and Refinement of Precursor for LED)

  • 양재열;오병성;윤재식
    • 자원리싸이클링
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    • 제23권1호
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    • pp.25-32
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    • 2014
  • 본 연구에서는 metal organic chemical vapor deposition(유기금속화학증기증착, MOCVD) 장치로 부터 LED용 GaN epi 성장 시원료로 사용되는 트리메틸갈륨에 대해서 사용 후 잔량을 회수하고 정제하여 재이용할 수 있는 공정 및 시스템을 개발하고자 한다. 본 공정에서 회수된 트리메틸갈륨에 대해서 화학적, 구조적 특성 평가를 통해서 재이용 가능여부를 검토하였다. 먼저 ICP-MS, ICPAES를 이용하여 순도를 분석한 결과 7N(99.99999%)의 고순도 트리메틸갈륨임을 확인했으며, NMR 분석을 통해서 트리메틸갈륨의 구조적 변화를 확인한 결과, 구조 변화 없이 순수 $(CH_3)_3Ga$(트리메틸갈륨) 구조임을 확인하였다. 또한 회수 트리메틸갈륨에 대한 신뢰성 검토를 위해서 MOCVD 공정을 이용하여 u-GaN를 증착시키고, 결정 특성 평가 및 광학 전기적 특성 평가를 실시하였으며 그 결과, 재이용이 가능함을 알 수 있었다.

리튬 2차전지용 양극소재 $LiFePO_4/C$의 합성 및 리트벨트 구조분석 (Synthesis and Rietveld Refinement of the Cathode Material $LiFePO_4/C$ for Rechargeable Lithium Batteries)

  • 황길찬;최진범;김재광;안주현
    • 한국광물학회지
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    • 제22권1호
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    • pp.63-72
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    • 2009
  • 개량된 MA법으로 합성된 $LiFe(PO_4)/C$에 대해 X-선 회절분석을 실시하여 리트벨트법에 의해 결정학적 연구를 수행하였다. 리트벨트 계산 결과 리트벨트 R 지수 값은 $R_p=8.14%,\;R_{wp}=11.1%,\;R_{exp}=9.09%,\;R_B=3.88%$, S (GofF, Goodness of fit) = 1.2으로 계산이 잘 이루어졌음을 알 수 있다. $LiFePO_4/C$는 공간군 Pnma를 가지며, 격자상수 값은 a = 10.3229(3)${\AA}$, b = 6.0052(2) ${\AA}$, c = 4.6939(1) ${\AA}$이고 체적값은 V = 290.98(1) ${\AA}^3$으로 기존 다른 합성법의 연구결과와 잘 일치한다. 분말 입자는 고순도를 가지고 나노 크기($65{\sim}90nm$)로 기존 MA법보다 상대적으로 미세하고 균질도가 향상되었다. 따라서 개량된 MA법은 상업용 리튬 2차 전지의 양극물질 생산을 위한 우수한 제조법으로 판단된다.

전자 등급 2-프로파논의 정제에 관한 연구 (A Study on the Refinement of the Electronic Grade 2-Propanone)

  • 이상원;김성일;박소진
    • 한국응용과학기술학회지
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    • 제25권4호
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    • pp.503-510
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    • 2008
  • This research is related to the process of refining the raw material, industrial 2-propanone to the 2-propanone of the electronic grade. With this view, the high purity of 2-propanone was obtained through the complex preprocessing(physical adsorption method), distillation process and membrane-filtration of distillate. Impurities were identified by GC and UV, and then we assayed the water content in 2-propanone passing adsorption step made of activated carbon and Zeolite 4A. Furthermore, the distillation was performed with the packed column distillation apparatus to eliminate impurities such as acetaldehyde. Particulates were removed by reduced-pressure filtration through $0.5{\mu}m$ membrane filter and the number of the particulates was measured by particulate counter to confirm the removal of impure particles.