• Journal of the Korean Society for Precision Engineering
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• v.25 no.6
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• pp.108-115
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• 2008

The wear on engine valve and seat insert is one of the most important factors affecting engine performance. The engine valve and seat insert must be able to withstand the severe environment that is created by: high temperature exhaust gases generated while the engine is running, rapid movement of the valve spring, high pressure generated in the explosive process. In order to study such problems, a simulator has been developed to generate and control high temperatures and various speeds during motion. The wear simulator is considered to be a valid simulation of the engine valve and seat insert wear process with various speeds during engine activity. This work focused on the test of various degrees of wear on four different exhaust valve materials such as HRV40, HRV40-FNV (face nitrided valve), STL #32, STL #6,. Throughout all tests performed in this study, the outer surface temperature of the seat insert was controlled at $350^{\circ}C$, the cycle number was $4.0{\times}10^6$, the test load was 6860 N, the fuel was LPG the test speed was 20 Hz (2400 RPM) and the seat insert material was HVS1-2. The mean (standard deviation) maximum roughness of the exhaust valve and seat insert was $25.44\;(3.16)\;{\mu}m$ and $27.53\;(3.60)\;{\mu}m$ at the HRV40, $21.58\;(2.38)\;{\mu}m$ and $25.94\;(3.07)\;{\mu}m$ at the HRV40-FNV, $36.73\;(8.98)\;{\mu}m$ and $61.38\;(7.84)\;{\mu}m$ at the STL #32, $73.64\;(23.80)\;{\mu}m$ and $60.80\;(13.49)\;{\mu}m$ at the STL #6, respectively. It was discovered that the maximum roughness of exhaust valve was lower as the high temperature hardness of the valve material was higher under the same test conditions such as temperature, test speed, cycle number, test load and seat insert material. The set of the HRV40-FNV exhaust valve and the HVS1-2 seat insert showed the best wear resistance.

• Journal of the korean Society of Automotive Engineers
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• v.18 no.6
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• pp.33-39
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• 1996

최근 서울의 일부 지역에서는 오존 주의보에 의한 대기 오염의 수치가 발표되고 있어 이의 심각성이 대두되고 있다. 대기오염의 주범은 자동차이며, 자동차에서 주로 많이 배출되는 질소산화물(NOx)과 탄화수소(HC) 및 디젤자동차에서의 입자상 물질(PM: Particulate Matter)등이 대기환경에 미치는 영향이 크므로 이러한 물질의 저감에 대한 요구가 점차 강화되어가고 있다. 특히, 디젤 엔진이 가솔린 엔진에 비해 대기오염의 주원인이라는 편견이 일반적으로 널리 알려져 있지만, 이는 눈에 보이는 Black smoke에 대한 거부반응이 있다는 점이다. 실제로 디젤 엔진의 유해 배출 성분 중에서 NOx는 가솔린과 비슷한 수준이나 HC와 CO성분은 상당히 적게 배출되고 있다. 또한, 디젤 엔진은 연료 경제성 및 지구 온난화의 원인인 CO$_{2}$ 배출이 적다는 장점이 있으므로 디젤 엔진에서 많이 배출되는 성분으로서 입자상 물질(PM) 및 NOx를 줄이는 방안이 요구되고 있다. 이를 저감시키는 방법은 여러가지가 있으나 분사계 측면에서 전자제어식 고압 연료 분사가 요구되고 있으며 이의 개발 필요성에 대해서 논하기로 한다.

• Transactions of the Korean Society of Automotive Engineers
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• v.15 no.5
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• pp.112-117
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• 2007

With the Euro-4 regulation coming into effect, the domestic car industry is forced to look for newer options to reduce NOX in the exhaust. EGR(Exhaust Gas Recirculation) Cooler is an effective method for the reduction of NOX form a diesel engine. High efficiency, low pressure loss and compactness are desirable features of an EGR Cooler. The cooling performance of EGR depends on the shape of tubes and the location of the entrance and exit. This paper reports the computational work conducted to estimate the performance of EGR cooler with three different cross section tubes and a triangular spiral tube. Three dimensional computation results show that the triangular tube is more effective than circular and rectangular tube. The most effective geometry is a triangular spiral tube with offset inlet and outlet locations.

• Journal of ILASS-Korea
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• v.22 no.1
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• pp.29-35
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• 2017

This paper describes the effects of spray breakup model constants on spray and combustion characteristics in single cylinder compression engine. KIVA-3V code coupled with a CHEMKIN chemistry solver was used for numerical analysis. In this study, spray simulations and combustion simulations are studied simultaneously. Spray simulation was conducted in constant volume to reduce the effects of air-flow as swirl or tumble. The model validation was conducted and there are little difference between experiments and simulation, this differences were reasonable. In spray simulation, the effects of model constants on spray tip penetration, spray patter and SMD were studied. Furthermore, the analysis of effects of breakup variables on combustion and emissions characteristics was conducted. The results show the KH-RT breakup model constants affects spray and combustion characteristics strongly. Increasing KH model variable (B1) and RT model constants ($C_{\tau}$, $C_{RT}$) induced slower breakup time.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.36 no.9
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• pp.915-921
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• 2012

In this study, we propose a new method for estimating the IMEP using difference pressure, which is the pressure difference between the cylinder pressure and the motoring pressure. The estimated IMEP, denoted as $IMEP_{diff}$, optimizes the theoretical IMEP calculation range based on the fact that the difference pressure exists between the start and the end of combustion. $IMEP_{diff}$ is verified to have a high linear correlation with IMEP with $R^2$ of 0.9955. The proposed method can estimate the IMEP with 21% of the cylinder pressure data and 31% of the calculation effort compared to the theoretical IMEP calculation method, and therefore, it has great potential for real-time implementations. The estimation and control performance of $IMEP_{diff}$ is validated by engine experiments, and by controlling $IMEP_{diff}$, the torque variation between the cylinders was reduced.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.40 no.3
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• pp.127-138
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• 2016

Diesel vehicles should be equipped with urea-selective catalytic reduction(SCR) system as a high-performance catalyst, in order to reduce harmful nitrogen oxide emissions. In this study, a three-dimensional Eulerian-Lagrangian CFD analysis was used to numerically predict the multiphase flow characteristics of the urea-SCR system, coupled with the chemical reactions of the system's transport phenomena. Then, the numerical spray structure was modified by comparing the results with the measured values from spray visualization, such as the injection velocity, penentration length, spray radius, and sauter mean diameter. In addition, the analysis results were verified by comparison with the removal efficiency of the nitrogen oxide emissions during engine and chassis tests, resulting in accuracy of the relative error of less than 5%. Finally, a verified CFD analysis was used to calculate the interanl flow of the urea-SCR system, thereby analyzing the characteristics of pressure drop and velocity increase, and predicting the uniformity index and overdistribution positions of ammonia.

• Tribology and Lubricants
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• v.25 no.6
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• pp.387-398
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• 2009

The operation condition of recently designed pistons for high power and high speed diesel engine become more severe due to the increment of combustion pressure and temperature. So, in order to overcome high temperature, the application of the mono-metal cast aluminum alloy piston featuring an enclosed cast-in open cooling gallery has increased. In this research, it is developed a PCJ (piston cooling jet) rig tester, described the test procedure and validated the performance of sample piston cooling gallery design. Then the test rig will be used for developing the design technology of piston cooling gallery. The test rig is composed with oil reservoir and pumping system, oil jet system, piston fixing and moving system, collecting oil measuring system, and data measuring and recording system. It will be measured collecting efficiencies under conditions of a few piston positions, oil jet pressures and oil viscosities for a piston cooling gallery. Furthermore, the PCJ rig tester will be used for the optimum design of the oil cooling gallery which being applied to increase the cooling efficiency of pistons in diesel engines satisfying the EURO V emission regulation and the more.

• Transactions of the Korean Society of Automotive Engineers
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• v.15 no.2
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• pp.8-14
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• 2007

Compression ignition of homogeneous charges in IC engines indicates possibilities of achieving the high efficiency of DI diesel engines with low level of NOx and particulate emissions. The objectives of this study are to further understand the characteristics of the HCCI(Homogeneous charge compression ignition) combustion and to find ways of extending the rich HCCI operation limit in an engine-like environment. DME fuel is supplied either in the form of premixture with air or directly injected in the combustion chamber of a rapid compression and expansion machine under the conditions of various equivalence ratio and injection timing. The cylinder pressure is measured and the rate of heat release is computed from the measured pressure for the analysis of the combustion characteristics. The experimental data show that the RCEM can operate without knock on mixtures of higher equivalence ratio, when DME is directly injected in the combustion chamber than introduced as a fraction of a perfect or nearly perfect premixture. Very early fuel injection timings usually employed in HCCI operation are seen to have only insignificant effects in control of ignition timing.

• Journal of Internet of Things and Convergence
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• v.8 no.1
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• pp.23-29
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• 2022

The product to be developed in this study is a heat recovery device which generates steam or hot water at high temperature and high pressure by heating water using exhaust gas from diesel engine, gas engine, gas turbine, etc. as an exhaust gas boiler off heat boiler(EGB) type for ship and power generation. The steam vapor or the created warm water is used as the power source required for the steerage heating and hot water facility or the HFO heating of the ship, and the turbine drive. The principle of waste heat boilers serves to heat water as high temperature exhaust gas with heat pass through the tube of the boiler. The heated water is a structure that is sent to a cabin or turbine device in the form of steam. In this study, the objective of this study is to maximize the efficiency by increasing the heat transfer surface by replacing the tube which is the heat transfer part of EGB with the plate tube.

• Journal of the Korean Society for Precision Engineering
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• v.27 no.1
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• pp.25-32
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• 2010

With the latest automobile technology, though the third generation common rail system requires high injection pressures up to 1,800bar, the next generation diesel engine is expected to require more higher pressures than the third generation. The common rail pipe requires higher strength because it is one of the parts in the common rail system, which is influenced directly by fuel under high pressure. Preform design is very important for preventing head of the common rail pipe from folding in the heading process. In this study, die angle, curvature, outer diameter of die and length of trapped part are selected as main parameters to obtain best preform shape minimizing radius of folding. Therefore optimal design is carried out by finite element analysis and Taguchi method through main parameters. Results of the finite element analysis have good agreements with those of the experiments in the actual field.