• Title/Summary/Keyword: High Accuracy

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Modeling and Measurement of Thermal Errors for Machining Center using On-Machine Measurement System (기상계측 시스템을 이용한 머시닝센터의 열변형 오차 모델링 및 오차측정)

  • 이재종;양민양
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.1
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    • pp.120-128
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    • 2000
  • One of the major limitations of productivity and quality in metal cutting is the machining accuracy of machine tools. The machining accuracy is affected by geometric errors, thermally-induced errors, and the deterioration of the machine tools. Geometric and thermal errors of machine tools should be measured and compensated to manufacture high quality products. In metal cutting, the machining accuracy is more affected by thermal errors than by geometric errors. This paper models of the thermal errors for error analysis and develops on-the-machine measurement system by which the volumetric error are measured and compensated. The thermal error is modeled by means of angularity errors of a column and thermal drift error of the spindle unit which are measured by the touch probe unit with a star type styluses and a designed spherical ball artifact (SBA). Experiments, performed with the developed measurement system, show that the system provides a high measuring accuracy, with repeatability of $\pm$2${\mu}{\textrm}{m}$ in X, Y and Z directions. It is believed that the developed measurement system can be also applied to the machine tools with CNC controller. In addition, machining accuracy and product quality can be improved by using the developed measurement system when the spherical ball artifact is mounted on the modular fixture.

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Development of High Speed Machining Technology (고속절삭가공기술개발)

  • 이춘만;최치혁;정원지;정종윤;고태조;김태형
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.266-272
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    • 2002
  • High-speed machining is one of the most effective technology to improve productivity. Because of the high speed and hugh fried rate, high-speed machining can alive great advantages for the machining of dies and molds. This paper describes on the improvement of machining accuracy in high-speed machining. Depth of cut, feed rate and spindle revolution are control factors. The effect of the control factors on machining accuracy is discussed fur the results of surface roughness and machining error in Z-direction of the high speed machining.

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Digital Controller Design of a Magnetic Bearing System for High Speed Milling Spindle (고속 밀링 주축용 자기베어링 시스템의 디지털 제어기 설계)

  • 노승국;경진호;박종권
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.398-403
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    • 2004
  • The demand of high speed machining is increasing because the high speed cutting providers high efficiency of process, short process time, improved metal removal capacity and better surface finish. Active magnetic bearings allow much high surface speed than conventional ball bearings and therefore greatly suitable for high speed cutting. The automatic control concept of magnetic bearing system provides ability of intelligent control of spindle system to increase accuracy and flexibility by means of adaptive vibration control. This paper describes a design and development of a milling spindle system which includes built-in motor with power 5.5㎾ and maximum speed 70,000rpm, HSK-32C tool holer and active magnetic bearing system. Magnetic actuators are designed for satisfying static load condition. The Performances of manufactured spindle system was examined for its static and dynamic stiffness, load capacity, and rotational accuracy. This spindle was run up to 70,000 rpm stably, which is 3.5 million DmN.

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Determination of S.I.F. for Mixed Mode Crack and Development of Accuracy (혼합모드 균열의 응력확대계수 해석과 정도 개선에 대한 고찰)

  • Bae, Won-Ho
    • Journal of the Korean Society of Industry Convergence
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    • v.7 no.4
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    • pp.355-361
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    • 2004
  • The finite element method were used to determine the stress intensity factor of cracked plate. The stress method, displacement method and J Integral are most popular finte element method. ANSYS proposed another a kind of displacement method. In this paper, it was examined that the accuracy and utility of the ANSYS method could believable to determine the stress intensity factors of centered inclined crack. Generally, inclined crack has two portion of stress intensity factors, tensile mode F1 and shear mode F2. For the purpose of increasing the accuracy of stress intensity factors, examined the effect of the numbers of nodes and elements, crack tip element size and number of partition of the crack tip vicinity. It was found that the method proposed by ANSYS is useful and has high accuracy. Accuracy of calculated stress intensity factors was increased by increase of the number of nodes and elements, and at the small size of crack tip elements can get more highly accuracy.

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Analysis of the Motion Accuracy in Linear Motion Bearing Guide (직선베어링 이송계의 운동정밀도 해석)

  • 김경호;이후상;박천홍;김승우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.179-183
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    • 2000
  • This paper is concerned with achieving the high motion accuracy of linear motion bearing guide according to estimate accuracy average effect of bearing. Accuracy average effect can be obtained b analysis the relationship between motion error of the table and spatial frequency of the rail form error. And influences of ball diameter, ball number, and clock length on block motion error and block number on the table motion error are analyzed theoretically. In addition to, a simple experiment is performed in order to verify theoretical result.

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Enhancement of a parabolic face working accuracy using volumetric error compensation of NC milling machine (NC 밀링머신의 Volumetric 오차보상을 통한 포물면 가공의 정밀도 향상)

  • 이찬호;정을섭;이응석;김성청
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.917-921
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    • 2000
  • One of the major limitations of productivity and quality in machining is machining accuracy of the machine tools. The machining accuracy is affected by geometric, volumetric errors of the machine tools. This paper suggests the enhancement method of machining accuracy for precision machining of high quality metal reflection mirror or optics lens, etc. In this paper, we study 1) the compensation of linear pitch error with NC controller compensation function using laser interferometer measurement, 2) the method for enhancing the accuracy of NC milling machining by modeling and compensation of volumetric error, 3) the generation of the parabolic face profile. And the method is verified by the parabolic face machining experiment with a vertical three axes NC milling machine. After this study, we will inspect using On-machine measurement and study the repetitive machining by a compensated path

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Improvement of the Accuracy in Machining Deep Pocket by Up Milling (상향절삭에 의한 깊은 홈 가공시 정밀도 향상에 대한 연구)

  • Lee, Sang-Kyu;Ko, Sung-Lim
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.4 s.97
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    • pp.220-228
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    • 1999
  • The machining accuracy has been improved with the development of NC machine tools and cutting tools. However, it is difficult to obtain a high degree of accuracy when machining deep pocket with long end mill, since machining accuracy is mainly dependant on the stiffness of the cutting tool. To improve surface accuracy in machining deep pocket using end mill, the performance by down cut and up cut is compared theoretically and experimentally. To verify usefulness of up milling, various experiments were carried out. As a result, it is found that up milling produce more accurate surface than down milling in machining deep pocket. For effective application of up milling, various values in helix angle, number of teeth, radial depth of cut and axial depth of cut are applied in experiment.

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Establishing Required LOD and Positioning Accuracy for Indoor Spatial Information Applications in Public Administrative Works

  • Park, Junho;Lee, Jiyeong
    • Journal of the Korean Society of Surveying, Geodesy, Photogrammetry and Cartography
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    • v.35 no.2
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    • pp.103-112
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    • 2017
  • Due to the large size and high complexity of modern buildings, the interest and the studies about indoor spatial information are increasing. Previous studies related to indoor spatial information were mostly about relevant technologies, and the application of indoor spatial information has been less studied. In the present study, the public administrative work areas where indoor spatial information may be applied were identified by using a modified delphi technique. And the indoor LOD (Level of Detail) and indoor positioning accuracy for indoor spatial information applications considering user requirements was established as standards for efficiently establishing and providing services. The required LOD and positioning accuracy for services was established by reestablishing indoor LOD and positioning accuracy and classifying services with reference to those. The indoor LOD was reestablished from LOD 0 to 4 by focusing on service utilization and general recognition, and the positioning accuracy was reestablished in three levels by considering the accuracy of the present positioning technology and service utilization status.

A Dynamic Accuracy Estimation for GPU-based Monte Carlo Simulation in Tissue Optics

  • Cai, Fuhong;Lu, Wen
    • Current Optics and Photonics
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    • v.1 no.5
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    • pp.551-555
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    • 2017
  • Tissue optics is a well-established and extensively studied area. In the last decades, Monte Carlo simulation (MCS) has been one of the standard tools for simulation of light propagation in turbid media. The utilization of parallel processing exhibits dramatic increase in the speed of MCS's of photon migration. Some calculations based on MCS can be completed within a few seconds. Since the MCS's have the potential to become a real time calculation method, a dynamic accuracy estimation, which is also known as history by history statistical estimators, is required in the simulation code to automatically terminate the MCS as the results' accuracy achieves a high enough level. In this work, spatial and time-domain GPU-based MCS, adopting the dynamic accuracy estimation, are performed to calculate the light dose/reflectance in homogeneous and heterogeneous tissue media. This dynamic accuracy estimation can effectively derive the statistical error of optical dose/reflectance during the parallel Monte Carlo process.

Development of New Photogrammetric Software for High Quality Geo-Products and Its Performance Assessment

  • Jeong, Jae-Hoon;Lee, Tae-Yoon;Rhee, Soo-Ahm;Kim, Hyeon;Kim, Tae-Jung
    • Korean Journal of Remote Sensing
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    • v.28 no.3
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    • pp.319-327
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    • 2012
  • In this paper, we introduce a newly developed photogrammetric software for automatic generation of high quality geo-products and its performance assessment carried out using various satellite images. Our newly developed software provides the latest techniques of an optimized sensor modelling, ortho-image generation and automated Digital Elevation Model (DEM) generation for diverse remote sensing images. In particular, images from dual- and multi-sensor images can be integrated for 3D mapping. This can be a novel innovation toward a wider applicability of remote sensing data, since 3D mapping has been limited within only single-sensor so far. We used Kompsat-2, Ikonos, QuickBird, Spot-5 high resolution satellite images to test an accuracy of 3D points and ortho-image generated by the software. Outputs were assessed by comparing reliable reference data. From various sensor combinations 3D mapping were implemented and their accuracy was evaluated using independent check points. Model accuracy of 1~2 pixels or better was achieved regardless of sensor combination type. The high resolution ortho-image results are consistent with the reference map on a scale of 1:5,000 after being rectified by the software and an accuracy of 1~2 pixels could be achieved through quantitative assessment. The developed software offers efficient critical geo-processing modules of various remote sensing images and it is expected that the software can be widely used to meet the demand on the high-quality geo products.