• Journal of Welding and Joining
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• 제22권3호
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• pp.45-49
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• 2004

Generally, it is used the compensation spring to compensate the inaccuracy of screen image induced by thermal deformation in CRT monitor. Its mechanism is hi-metallic system made of heterogeneous metals and these springs are bonded by laser welding. But laser welding induces a non-uniform temperature distribution, and residual stress is yielded locally by these temperature deviation. Therefore, this study measures the curvature constant to assess functions of the compensation spring of shadow mask with respect to increment temperature and estimates the effect of residual stress on the performance of tri-metal used to compensation spring.

• 한국안전학회지
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• 제32권4호
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• pp.1-6
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• 2017

Functionally Graded Materials (FGM) as advanced heterogeneous composite materials have a higher performance than a conventional composite or bimaterial composite under some severe environments. As a heterogeneous material, FGM is commonly used in spacecraft, defense, nuclear and automotive industries due to its excellent properties. The purposes of this study are to evaluate the stress distribution and crack behaviors by the multiscale simulation. FGM contains two or more than two materials that the composition is structured continuously. Two types of FGM model are suggested, which are created by arbitrary prediction of the volume fraction and the exponential function. Aluminum as the metal matrix constituent and silicon carbide as the ceramic particle constituent are structured gradually by two types and the three point bending test also estimated. Moreover, two kinds of crack location were introduced in order to get the influences of material property distribution on the stress intensity factor. From the results we found that the stress intensity factors are increased in the case from softer to stiffer material, while vice versa.

• 한국기계가공학회지
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• 제17권5호
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• pp.45-51
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• 2018

Roll forming refers to the production of long plate-molded products, such as panels, pipes, tubes, channels, and frames, by continuously causing the bending deformation to thin plates using rotating rolls. As the roll forming method has advantages in terms of mass production because of its excellent productivity, the size of the roll forming industry has been continuously increasing and the roll forming method is increasingly being used in diverse industrial fields as a very important processing method. Furthermore, as the roll forming method mainly depends on the continuous bending deformation of the plate materials, the time and the cost of the heterogeneous materials developed in the process are relatively large when considered from the viewpoint of plastic working because many processes are continuously implemented. The existing studies on roll forming manufacturing have reported the loss of large amounts of time and materials when the raw materials or product types were changed; further, they have stated that the use of this method can hardly guarantee the uniformity of the formed shapes and the consistency in terms of size and cannot detect all the defects occurring during the mass production and related to the dimensions. Therefore, in this research, a real-time process data-based smart roll forming method that can be applied to multiple products was studied. As a result, a roll forming system was implemented that remembers and automatically sets the changes in the finely adjusted values of the supplied quantities of individual heterogeneous materials so that the equipment setting changing time for heterogeneous material replacements or changes in the products being produced can be shortened. It also secures the uniformity of the products so that more competitive and precise slide-rail products can be mass-produced with improvements in the quality, price, and productivity of the products.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1997년도 추계학술대회 논문집
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• pp.101-104
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• 1997

The purpose of this study is the development of the extensive Rapid Prototyping Technique, which can resolve the long-term manufacturing process, shrinkage and deformation occurring rapid prototyping technique. To begin with, the various specimens for tensile and bending test were manufactured on the basis of this modeling technology. Then, many kinds of the laminate pieces for the test were made by using the sheet steels 1 mm and 2 mm thickness which is composed of the same ingredient. Not only the mechanical strength of the both of the laminate specimens by the developed Rapid Prototyping using projection welding and non-laminate specimens of 5 mm thickness were evaluated, but the mechanical strength of the specimens of the tensile and bending test composed of heterogeneous components were also estimated.

• 한국전기전자재료학회논문지
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• 제15권4호
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• pp.301-307
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• 2002

Direct bonded SOI wafer pairs with $Si ll SiO_2/Si_3N_4 ll Si$ the heterogeneous insulating layers of SiO$_2$-Si$_3$N$_4$are able to apply to the micropumps and MEMS applications. Direct bonding should be executed at low temperature to avoid the warpage of the wafer pairs and inter-diffusion of materials at the interface. 10 cm diameter 2000 ${\AA}-SiO_2/Si(100}$ and 560 $\AA$- ${\AA}-Si_3N_4/Si(100}$ wafers were prepared, and wet cleaned to activate the surface as hydrophilic and hydrophobic states, respectively. Cleaned wafers were pre- mated with facing the mirror planes by a specially designed aligner in class-100 clean room immediately. We employed a heat treatment equipment so called fast linear annealing(FLA) with a halogen lamp to enhance the bonding of pre mated wafers We kept the scan velocity of 0.08 mm/sec, which implied bonding process time of 125 sec/wafer pairs, by varying the heat input at the range of 320~550 W. We measured the bonding area by using the infrared camera and the bonding strength by the razor blade clack opening method, respective1y. It was confirmed that the bonding area was between 80% and to 95% as FLA heat input increased. The bonding strength became the equal of $1000^{\circ}C$ heat treated $Si ll SiO_2/Si_3N_4 ll Si$ pair by an electric furnace. Bonding strength increased to 2500 mJ/$\textrm{m}^2$as heat input increased, which is identical value of annealing at $1000^{\circ}C$-2 hr with an electric furnace. Our results implies that we obtained the enough bonding strength using the FLA, in less process time of 125 seconds and at lowed annealing temperature of $400^{\circ}C$, comparing with the conventional electric furnace annealing.

• 토지주택연구
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• 제2권3호
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• pp.277-285
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• 2011

동일 건축물의 지지력변화 구간이나 이질기초 부위에서 보강방법은 경험적이나 약식검토방법으로 처리되고 있으므로 이를 보완하기 위해 해석적 기법을 도입하여 발생 모멘트를 예측할 수 있는 방법을 제시하였다. 먼저, 문헌조사를 통한 현재의 보강대책 및 침하량 산정법에 대한 문제점을 도출하고 49$m^2$, 54$m^2$, 84$m^2$(I형 15층) 아파트를 대상으로 말뚝기초와 이질기초사이의 거동을 범용 구조해석 프로그램(SAP 2000)을 통해 구조해석을 실시하였다. 즉, 49$m^2$, 54$m^2$, 84$m^2$(I형 15층) 3가지 형태의 기초슬래브가 이질기초에 설치시 영향을 수치해석한 결과를 바탕으로 이질정도에 따른 발생 모멘트를 예측할 수 있도록 도표로 제시하였다.

• Journal of the Korean Wood Science and Technology
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• 제25권4호
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• pp.29-38
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• 1997

The effect and control of wood property of reconstituted composite panels for improved board properties by wood-waste materials and development of combination method for heterogeneous materials have been of interest to the wood science researchers. The purpose of this study is to consider the properties in relation to hot pressing conditions and to develope the optimum hot pressing condition with waste wood and waste tire for the manufacturing of composite boards. The study of composite boards for recycling of wood and waste tire is nothing up to the present. Physical and mechanical properties such as specific gravity, moisture content, swelling coefficient, modulus of rupture and modulus of elasticity in bending test were studied. The condition of 3-stage press time for the lowest moisture content of composite board was $4{\rightarrow}3{\rightarrow}3$ minutes. Specific gravity of composite panels was affected mainly by the amount of rubber chip. Because of the low rigidity and high elasticity in rubber chip, it is considered the composite panel was adequate material in the place of compression load, but not bending load. Therefore, it was concluded that a use of rubber-based wood composite panel is proper to the interior materials such as floor a room than exterior materials. From the test results, the most optimum hot pressing conditions were $4{\rightarrow}3{\rightarrow}3$ minutes for 3-stage press time and $45{\rightarrow}20{\rightarrow}5kg/cm^2$ for 3-stage press pressure. The rubber-based wood composite panel was very excellent in elasticity by combination of rubber chip in comparison with existing other wood-based materials. Therefore, it was considered that rubber-based wood composites can be applicable to every interior materials such as floor a room and will be expected to effective reuse and recycle of waste tires and wood-waste materials, and will be contribute to protection of environment pollution in earth.

• The Korean Journal of Ceramics
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• 제3권4호
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• pp.229-234
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• 1997

Silicon carbide-carbon fiber composites have been prepared by partially Infiltrating porous carbon fiber composites with liquid silicon at a reaction temperature of $1670^{\circ}C$. Reaction between molten silicon and the fiber preform yielded silicon carbide-carbon fiber composites composed of aggregates of loosely bonded SiC crystallites of about 10$\mu\textrm{m}$ in size and preserved the appearance of a fiber. In addition, the SiC/C fiber composites had carbon fibers coated with a dense layer consisted of SiC particles of sizes smaller than 1$\mu\textrm{m}$. The physical and mechanical properties of SiC/C fiber composites were discussed in terms of infiltrated pore volume fraction of carbon preform occupied by liquid silicon at the beginning of reaction. Lower bending strength of the SiC/C fiber composites which had a heterogeneous structure in nature, was attributed to the disruption of geometric configuration of the original carbon fiber preform and the formation of the fibrous aggregates of the loosely bonded coarse SiC particles produced by solution-precipitation mechanism.

• 한국산학기술학회논문지
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• 제20권8호
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• pp.649-656
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• 2019

조선소, 교량 구조물, 건설기계, 플랜트 산업 등 다양한 분야에서 폭 넓게 활용되고 있는 이산화탄소 아크용접(FCAW: Flux Cored Arc Welding)은 피복 아크 용접(SMAW: Shielded Metal Arc Welding)의 단점을 보완하기 위한 대안으로 1950년대 초 개발되었다. FCAW는 모든 자세에서 용접이 가능하고 작업여건 변수가 많은 현장에서 우수한 품질을 얻을 수 있는 장점이 있어 탄소강과 합금강의 중판, 후판 용접에 많이 사용되고 있다. 본 연구에서는 FCAW를 이용하여 SS400(일반구조용 압연강재)와 SM490A(용접구조용 압연강재)를 이종용접한 후 용접부의 기계적 특성(인장시험, 굽힘시험, 경도시험, 충격시험, 매크로시험)을 분석하고 다음과 같은 결론을 도출하였다. 인장시험 결과, 모든 용접자세에서 KS 규격 인장강도 범위($400{\sim}510N/mm^2$)를 만족하였다. 굽힘시험 결과, 대부분의 시편에서 굽힘시 표면의 터짐 현상이나 기타 결점이 나타나지 않았고, 소성변형 후에도 충분한 인성을 발휘하는 것을 확인할 수 있었다. 경도시험 결과, 모든 결과 값이 KS B 0893의 규격치 350Hv보다 낮게 나타나 양호한 것으로 판단된다. 충격시험 결과, 모든 결과가 KS 기준 수치인 27J 보다 큰 것으로 나타났다. 매크로시험 결과 용접부의 형상별로 균일한 조직 상태를 나타냈으며, 용접부 전단면에 걸쳐 내부 결함, 기포 또는 불순물 등이 발견되지 않아 라미네이션의 우려가 없는 것으로 나타났다.

• Korean Journal of Radiology
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• 제21권12호
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• pp.1374-1382
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• 2020

Objective: To determine whether ultrasonography at initial presentation can help assess the clinical severity of congenital muscular torticollis (CMT) in infants without a sternocleidomastoid muscle (SCM) mass. Materials and Methods: This retrospective study included 71 infants aged less than 12 months (4.1 ± 2.3 months) with non-mass CMT. The clinical severity was divided into three grades (groups 1-3) based on the degree of lateral head bending or cervical rotation. The difference (SCM-D) and ratio (SCM-R) between the maximal thickness of the affected and non-affected SCMs were obtained using transverse and longitudinal ultrasonography. The sonographic echotexture and echogenicity of the involved SCM were reviewed. Results: A significant difference was observed in the SCM-D (0.42 ± 0.30 mm in group 1; 0.74 ± 0.50 mm in group 2; 1.14 ± 0.85 mm in group 3; p = 0.002) and SCM-R (1.069 ± 0.067 in group 1; 1.129 ± 0.087 in group 2; 1.204 ± 0.150 in group 3; p = 0.001) among the groups when measured along the longitudinal but not along the transverse ultrasonography plane. The areas under the curves of the SCM-R and SCM-D measured by longitudinal ultrasonography were 0.731 (p < 0.001) and 0.731 (p < 0.001) for group 1 versus groups 2-3. The proportions of heterogeneous echotexture or hyperechogenicity in the involved SCM did not differ significantly among the three clinical groups (all p > 0.05). Conclusion: Ultrasonography can aid in assessing the clinical severity of CMT in infants without an SCM mass at the time of initial diagnosis. The SCM-R and SCM-D helped grade the clinical severity when obtained by longitudinal scan.