• Title/Summary/Keyword: Heavy deformation

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A Study on the Welding Process of Aluminum Alloy (알루미늄합금 용접공정기술 연구)

  • Kim Namin;Lim Dong-Yong;Lee Jeong-Soo;Choe Woo-Hyeon
    • Special Issue of the Society of Naval Architects of Korea
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    • 2005.06a
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    • pp.211-215
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    • 2005
  • The binary Al-Mg alloys are the basis for the 5000 series of non-heat-treatable aluminum alloys. In general, 5000 series of aluminum alleys have a high strength, good welding characteristics and a high resistance to corrosion, especially under the seawater. Thus the aluminum alloys are adopted in the hull material of hovercraft that is required light in weight as well as high strength. It is very important that the weldability problem of these alloys caused by high thermal conductivities welding deformation, porosity and so on. in this study, auto-welding equipment was applied for aluminum welding automation. Also, optimal welding data were studied by investigating welding characteristics for various shapes of weldment to use Al 5083 that is representative structural materials of the 5000 series of aluminum alloys.

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Study on Welding Deformation for Side Shell Structure of VLCC (VLCC 선종의 외판에 나타나는 용접변형에 대한 고찰)

  • Kim Sang-Il
    • Proceedings of the KWS Conference
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    • 2006.05a
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    • pp.97-99
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    • 2006
  • A ship owner has been disappointed with the wrinkle, phenomenon visually occurring at the side shell structure of VLCC(very large crude oil carrier). In order to solve this problem, we have firstly performed a variety of actual measurements. Furthermore, comparing the welding deformation level of DSME(Daewoo Shipbuilding & Marine Engineering Co. Ltd.) with that of SHI(Samsung Heavy Industries), the superiority of deformation control level of Korean shipyard has been substantiated.

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A Mesh Generation Method to Estimate Welding Deformation for Shell Structures (쉘 구조물의 용접 변형량 예측을 위한 요소망 생성 방법)

  • Kwon, Kiyoun
    • Korean Journal of Computational Design and Engineering
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    • v.21 no.2
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    • pp.143-150
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    • 2016
  • In shipbuilding, hull assemblies are manufactured by welding. The thermal deformation caused by the welding produces shape deformation. Counter-deformed design methods have been used in shipyards to cope with the weld-induced deformation of ship assembles. Finite element methods (FEMs) are frequently used to estimate welding distortion in the counter-deformed design. For the estimation of welding distortion, producing uniform rectangular elements is required to enter thermal loads on the welding line and obtain accurate analysis results. In this paper, a new automatic mesh generation method is proposed for prediction of welding deformation in FEM. Meshes are constructed for test cases to demonstrate the feasibility of the proposed mesh generation method.

Effect of Deformation Induced Martensite Transformation on the Mechanical Properties in Austenitic Stainless Steel with High Mn (고 Mn 오스테나이트계 스테인리스강의 기계적성질에 미치는 가공유기 마르텐사이트 변태의 영향)

  • Hur, T.Y.;Han, H.S.;Lee, S.H.;Kang, C.Y.
    • Journal of Power System Engineering
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    • v.16 no.3
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    • pp.51-56
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    • 2012
  • The effect of deformation induced martensite transformation on the mechanical properties in austenitic stainless steel with high Mn was studied. ${\alpha}$'-martensite was formed by deformation in austenitic stainless steel with high Mn. Deformation induced ${\alpha}$'-martensite was formed with surface relief by cold rolling. With the increase of deformation degree, volume fraction of deformation induced martensite was increased rapidly in early stage of deformation and then, increased slowly. With the increase of deformation degree, hardness and tensile strength were rapidly increased with linear relations, while elongation was rapidly decreased and then slowly decreased. Hardness, tensile strengths and elongation were influenced strongly by deformation induced martensite.

Prediction of Welding Deformation of Ship Hull Blocks

  • C. D. Jang;Lee, C. H.
    • Journal of Ship and Ocean Technology
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    • v.7 no.4
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    • pp.41-49
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    • 2003
  • Welding deformation reduces the accuracy of ship hull blocks and decreases productivity due to the need for correction work. Preparing an error-minimizing guide at the design stage will lead to higher quality as well as higher productivity. Therefore, developing a precise method to predict the weld deformation is an essential part of it. This paper proposes an efficient method for predicting the weld deformation of complicated structures based on the inherent strain theory combined with the finite element method. A simulation of a stiffened panel confirmed the applicability of this method to simple ship hull blocks.

Development of Simplified Formulas to Predict Deformations in Plate Bending Process with Oxy-Propane Gas Flame (산소-프로판 가스 곡가공 공정에서 강판의 변형예측을 위한 계산식 개발)

  • Bae, Kang-Yul;Yang, Young-Soo;Hyun, Chung-Min;Cho, Si-Hun
    • Journal of Welding and Joining
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    • v.25 no.2
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    • pp.70-75
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    • 2007
  • Simplified mathematical formulas are presented to predict deformations during the plate forming process when the heating parameters are given. To obtain the formulas, firstly, the thermal analysis for steel plate is performed, and the thermo-mechanical analysis is followed with actual heating conditions. The analyses have been carried out by the commercial software MARC, which is programmed based on the FEM. Secondary, the results of the mechanical analysis are synthesized with their variables for a statistical approach, which results in simplified formulas. The results of the analysis are well compared with those of experimental measurements.

Model Development by Structural Analysis of Vinyl House at Heavy Snow (폭설시 비닐하우스의 구조해석에 의한 모델 개발)

  • Cho, Jae-Ung;Lee, Eun-Jong;Nam, Jung-Song
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.8
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    • pp.2727-2733
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    • 2010
  • Existing and developed models of vinyl house are simulated by 3 dimensional and analysis program. When heavy snow lays 250 mm deep, this paper aims to investigate how its load affects the vinyl house and what deformation happens with structural analysis. Its maximum deformation is decreased to more than 50 % by developing this model in comparison with the existing model. Its developed model is more safe than existing model and its manufacturing expense can be reduced.