• Title/Summary/Keyword: Heatsink temperature

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Optimization of Heatsink and Analysis of Thermal Property in 75W LED Module for Street Lighting (75W급 LED 가로등 모듈의 방열판 최적화와 열특성 분석)

  • Lee, Seung-Min;Lee, Se-Il;Yang, Jong-Kyung;Lee, Jong-Chan;Park, Dae-Hee
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.3
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    • pp.609-613
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    • 2010
  • In this paper, we optimized and simulated the heatsink of 75W LED module for street lighting and evaluated the optical properties with the manufactured heatsink. the structure of LED package make simple as chip and heatslug and thermal flow is analyzed by using the FEM(Finite Element Method) with CFdesign V10. Also, we measured the temperature of heatsink and evaluated the optical properties with infrared thermal image camera and integrated sphere system for luminous flux in $1\;[m^3]$ box. As results, Heatsink optimized in 3 mm pin thickness, 6 mm base thickness and 16 number of pin count by using Heatsink-designer and got the results which is the temperature of $47.37\;[^{\circ}C]$ and thermal resistance of $0.48407\;[W/^{\circ}C]$. In thermal flow simulation, the temperature of heatsink decreased from $51.54\;[^{\circ}C]$ to $51.51\;[^{\circ}C]$ and the temperature of heatsink by the time in real measurement decreased from $47.03\;[^{\circ}C]$ to $46.87\;[^{\circ}C]$. Moreover, we improve 0.68 % in the decreased ratio of the luminous flux.

A Study on Improving the Efficiency of a Heat Dissipation Design for 30 W COB LED Light Source (30 W COB LED광원의 효율 개선을 위한 방열설계에 관한 연구)

  • Seo, BumSik;Lee, KiJoung;Cho, Young Seek;Park, Dae-Hee
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.26 no.2
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    • pp.158-163
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    • 2013
  • In this paper, thermal analysis of heatsink for 30 W class Chip-on-Board (COB) LED light source is performed by using SolidWorks Flow Simulation package. In order to increase the convection heat transfer, number of fin and shape of the heatsink is optimized. Furthermore, a copper spread is applied between the COB LED light source and the heatsink to mitigate the heat concentration on the heatsink. With the copper spread, the junction temperature between the COB LED light source and the heatsink is $50.9^{\circ}C$, which is $5.4^{\circ}C$ lower than the heatsink without the copper spread. Due to the improvement of the junction temperature, the light output is improved by 5.8% when the LED light source is stabilized. The temperature difference between the simulation and measured result of the heatsink with the copper spread is within $2^{\circ}C$, which verifies the validity of the thermal design method using a simulation package.

Study on the Cooling Performance of Heatsink for Induction Cooktop using Computational Fluid Dynamics (인덕션 쿡탑 기구물 형상변경이 Heatsink 및 Coil 냉각성능에 미치는 영향에 대한 연구)

  • Park, Dong Ho;Kwon, Myoung Keun;Lee, Dong Beom;Seo, Eung Ryeol;Park, Yong Jong
    • The KSFM Journal of Fluid Machinery
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    • v.18 no.3
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    • pp.33-37
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    • 2015
  • A numerical study on the IPM/Bridge Diode cooling and coil cooling has been performed. Results are presented as plots of thermal resistance, temperature drop and RPM-ratio. CFD analysis for conventional cooling system has been performed as a reference case. As the RPM-Ratio was increased, heatsink thermal resistance and coil temperature were decreased. IPM/Bridge Diode thermal resistance and temperature of the coil is tended to be trade-off. The temperature of coil closest to the AC-motor fan showed the most significant change in accordance with duct design. The temperature of coil located at the top of DC-motor fan showed the most significant variation as the cooling air passes the heatsink fin area.

An Experimental Study on Heatsink Temperature Distribution according to the Wind Speed of a 30W LED Floodlight (30W급 LED 투광등의 풍속에 따른 히트싱크 온도분포에 관한 실험적 연구)

  • Lee, Young Ho;Kim, Dae Un;Chung, Han Shik;Jeong, Hyo Min;Yi, Chung Seob
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.5
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    • pp.96-102
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    • 2019
  • This study investigated the heat dissipation characteristics of a heat-sensitive LED. More than 80% of the power supply is converted into heat energy, which has a fatal impact on the lifetime of the LED. Therefore, the effective heat dissipation characteristics of a heatsink, such as a 30W floodlight, through forced convection were grasped and the heat transfer characteristics were tested. As a result, it was confirmed that the smaller the number of fins, the more the temperature distribution varies according to the wind velocity. In addition, the larger the number of fins, the smaller the temperature difference according to the wind velocity. Therefore, it was found through this experiment that excellent heat dissipation performance was exhibited as the heat dissipation area and wind velocity increased.

A Study on Heatsink Temperature Distribution according to the Installation Angle of a 30W LED Floodlight (30W급 LED 투광등 설치각도에 따른 히트싱크 온도분포에 관한 연구)

  • Lee, Young Ho;Yi, Chung Seob;Chung, Hanshik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.8
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    • pp.24-30
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    • 2019
  • This study investigated the heat dissipation characteristics of a heat-sensitive LED. The results of the empirical test showed that the best temperature intensification was found at 90 with 15-fins, and the heatsink installed perpendicular to the direction of the flow of air was directly connected to the air in the largest heat shield area, leading to the best cooling, and the number of fin also resulted increase in the heat discharge area, resulting in the largest cooling action with 15 fins. It was found that the rate of air flow changed in the range of 1.5m/s to 2.5m/s, but only by a deviation of about $2^{\circ}C$ to $3^{\circ}C$ from the current state of 15 fins at 2.5m/s, and the rate of air flow increased, but the performance of the heat release was not significantly increased. As a result wind speed with minimum air flow conditions of 1.5m/s can greatly contribute to the heat dissipation performance.

Analysis of thermal characteristic variations in LD arrays packaged by flip-chip solder-bump bonding technique (플립 칩 본딩으로 패키징한 레이저 다이오우드 어레이의 열적 특성 변화 분석)

  • 서종화;정종민;지윤규
    • Journal of the Korean Institute of Telematics and Electronics A
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    • v.33A no.3
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    • pp.140-151
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    • 1996
  • In this paper, we analyze the variations of thermal characteristics of LD (laser diode) arrays packaged by a flip-chip bonding method. When we simulate the temperature distribution in LD arrays with a BEM (boundary element method) program coded in this paper, we find that thermal crosstalks in LD arrays packaged by the flip-chip bonding method increases by 250-340% compared to that in LD arrays packaged by previous methods. In the LD array module packaged by the flip-chip bonding technique without TEC (thermo-electric cooler), the important parameter is the absolute temperature of the active layer increased due cooler), the important parameter is the absolute temperature of th eactiv elayers of LD arrays to thermal crosstalk. And we find that the temperature of the active layers of LD arrays increases up to 125$^{\circ}C$ whenall four LDs, without a carefully designed heatsink, are turned on, assuming the power consumption of 100mW from each LD. In order to reduce thermal crosstalk we propose a heatsink sturcture which can decrease the temeprature at the active layer by 40%.

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Characteristics of CMP-PLA Heatsink Materials with Carbon Nanotube Contents (탄소나노튜브 양에 따른 CMP-PLA 방열 소재의 특성)

  • Kim, Young-Gon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.26 no.12
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    • pp.924-927
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    • 2013
  • In this study, we proposed CMP-PLAs to replace the Al heat sinks as heat sink materials, and investigated heat dissipation characteristics of the LED lighting devices using them. The crystallinity of the proposed CMP-PLA heat sinks decreased with increasing carbon nanotube contents in CMP-PLA. However, the thermal conductivity was improved with the increase of the carbon nanotube contents. The heat dissipation characteristics of the LED lighting devices using CMP-PLA heat sinks was improved with increasing carbon nanotube contents in CMP-PLA. For the LED lighting devices using CMP-PLA heat sinks with 40% carbon nanotube contents, the initial temperature measured at the heat sink plate was $27^{\circ}C$, which increased as time, and it was saturated around $56^{\circ}C$ after an hour. The LED lighting devices using CMP-PLA heat sinks are expected to be functional materials that can reduce their weight and improve their electric properties, compared to those using existing Al heat sinks.

Analysis of Causes PCB Failure for Collective Protection Equipment and Improvement of Quality (집단보호장비 내의 회로카드조립체 고장 원인 분석 및 품질 향상)

  • Pak, Se-Jin;Ki, Sang-Sik
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.5
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    • pp.87-92
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    • 2019
  • This study is the analysis of causes of printed circuit board (PCB) in collective protection equipment failure and quality improvement. The equipment is a component of the weapon system currently in operation and serves to defend against enemy chemical and biological attack as well as heating and cooling functions. However, during operation in the military, fans of condensate assembly failed to operate. The cause of the failure is the burning of PCB. It was found that the parts were heated according to the continuous cooling operation under the high temperature environmental conditions. Accordingly, the electronic components exposed to high temperature were deteriorated and destroyed. To solve this problem, PCB apply to heatsink. The performance test of improved PCB has been completed. Futhermore system compatibility, positive pressure maintenance and noise test were performed. This improvement confirmed that no faults have occurred in PCB so far. Therefore, the quality of the equipment has improved.

An Experimental Study on the Temperature Distribution according to the Heat Sink Height of 30W LED Floodlight (30W급 LED 투광등 히트싱크 높이변화에 따른 온도분포에 관한 실험적 연구)

  • Kim, Dae-Un;Chung, Han-Shik;Jeong, Hyo-Min;Yi, Chung-Seob
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.5
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    • pp.150-156
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    • 2017
  • This study tests the characteristics of heat radiation by applying the pin-height variables to 30-W LED floodlights. The angle of the heat sink enables us to identify the characteristics of the heat radiation based on the temperature distribution. The results of the study are as follows. When the heat sinks are set towards the ground, the heat transfer decreases in speed only to expands the temperature distribution, which adversely affects the characteristics of heat radiation and expands the temperature distribution of PCB with the LED chip. We verify that the characteristics of heat radiation are adversely affected when the height of the cooling pin decreases and the heat radiation area decreases, which impedes the heat transfer and increases the temperature distribution on the heat sink.

Design of Optical System for LED Lamp using MR16 (MR16용 LED 램프 조명설계)

  • Kim, Jun-Hyun;Moon, Byung-Kwon;Ryu, In-Ho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.10
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    • pp.4725-4732
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    • 2012
  • This paper studies MR16 that can strengthen the strength and make up for the weakness of MR16 by replacing halogen light source using multifaceted Reflector(MR16) with LED light source. To achieve this, developed MR16 for LED applying optical system that four aspheric lens is one sheet. Optical system is designed by optics software and lighting performance of the designed data is predicted lighting simulation program. Also, heatsink's heat radiation analysis program to predict the thermal performance. Finally, optical prototype system based on simulation analysis data is manufactured and the results comparing performance of the developed system and the designed data are follows: Radiation angle was around $50^{\circ}{\sim}60^{\circ}$ in results of simulation analysis and the test of the prototype system. Also, temperature measurement result indicates that the thermal equilibrium is realized after one minute and thirty seconds and heat is generated up $60^{\circ}C$ in all of simulation analysis and the test of the prototype system. Finally, simulation analysis result on light disturbance curve of MR16 is similar to that of performance of the prototype system.