• Title/Summary/Keyword: Heating tool

Search Result 190, Processing Time 0.026 seconds

Defect Detection in Friction Stir Welding by Online Infrared Thermography

  • Kryukov, Igor;Hartmann, Michael;Bohm, Stefan;Mund, Malte;Dilger, Klaus;Fischer, Fabian
    • Journal of Welding and Joining
    • /
    • v.32 no.5
    • /
    • pp.50-57
    • /
    • 2014
  • Friction Stir Welding (FSW) is a complex process with several mutually interdependent parameters. A slight difference from known settings may lead to imperfections in the stirred zone. These inhomogeneities affect on the mechanical properties of the FSWed joints. In order to prevent the failure of the welded joint it is necessary to detect the most critical defects non-destructive. Especially critical defects are wormhole and lack of penetration (LOP), because of the difficulty of detection. Online thermography is used process-accompanying for defect detecting. A thermographic camera with a fixed position relating to the welding tool measures the heating-up and the cool down of the welding process. Lap joints with sound weld seam surfaces are manufactured and monitored. Different methods of evaluation of heat distribution and intensity profiles are introduced. It can be demonstrated, that it is possible to detect wormhole and lack of penetration as well as surface defects by analyzing the welding and the cooling process of friction stir welding by passive online thermography measurement. Effects of these defects on mechanical properties are shown by tensile testing.

Eco-efficiency of Energy Symbiosis for the Energy Network of Surplus Heat

  • Shin, Choon-Hwan;Kim, Ji-Won
    • Journal of Environmental Science International
    • /
    • v.21 no.5
    • /
    • pp.545-553
    • /
    • 2012
  • Eco-efficiency considers both environmental impacts and economic values. It is a useful tool for communicating with stakeholders for business decision making. This study evaluated the eco-efficiency factor (EEF) for the energy network of a dyeing company that supplies surplus heat to a neighboring apartment during the night. This symbiosis network is one of the eco-industrial park (EIP) projects in Korea and aims to benefit local residents and the industrial complex by utilizing surplus heat. In this study, two categories were annualized. The first quantified environmental burden based on $CO_2$ emissions and quantified product value in terms of steam sales. The second used a variety of environmental factors, such as fossil fuel, water and waste, to quantify environmental burden and used steam sales to quantify value. The EEF of the symbiosis network was 1.6, using the global warming impact, and determined using the multiple variable, was 1.33. This study shows that the EEF depends on variable details of environmental burden but the values of this project were very high contrast to other business or EIP project.

Modeling, Control and Simulation of Microturbine Generator for Distributed Generation System in Smart Grid Application

  • Hong, Won-Pyo;Cho, Jae-Hoon
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
    • /
    • v.23 no.7
    • /
    • pp.57-66
    • /
    • 2009
  • Microturbines system (MTS) are currently being deployed as small scale on-site distributed generators for microgrids and smart grids. In order to fully exploit DG potentialities, advanced integrated controls that include power electronics facilities, communication technologies and advanced modeling are required. Significant expectations are posed on gas microturbines that can be easily installed in large commercial and public buildings. Modeling, control, simulation of microturbine generator based distributed generation system in smart grid application of buildings for both grid-connected and islanding conditions are presented. It also incorporates modeling and simulation of MT with a speed control system of the MT-permanent magnet synchronous generator to keep the speed constant with load variation. Model and simulations are performed using MATLAB, Simulink and SimPowerSystem software package. The model is built from the dynamics of each part with their interconnections. This simplified model is a useful tool for studying the various operational aspects of MT and is also applicable with building cooling, heating and power (BCHP) systems

An application of LT method for Design-decisions to improve energy performance of non-domestic buildings during the early stage of Remodeling Process (비주거용 건물의 리모델링 계획 시 에너지 성능 향상을 위한 LT method의 적용 방법에 관한 연구)

  • Leigh, Seung-Bok;Byun, So-Hyung
    • KIEAE Journal
    • /
    • v.3 no.4
    • /
    • pp.3-14
    • /
    • 2003
  • Remodeling for an aged building is emerging as a potential alternative towards the future of the building industry. It is a more effective method than the new construction in environmental friendly view. Most of remodeling were aimed at the improvement of the function of the deteriorated finishing materials. But, at the early stage of remodeling process, energy performance of a building can be improved by adopting passive design solutions such as daylighting and natural ventilation. The purpose of this study is to explain the passive design strategy in remodeling process and to suggest a application of LT method. LT method is an energy-design tool which responds to parameters available early in design development. It provides an output of annual primary energy for lighting, heating, cooling and ventilation in non-domestic buildings. LT method basically uses the concept of passive zone and non-passive zones and should be used to evaluate the energy performance of a number of options and to make comparisons. In this paper, the process of LT method is introduced and investigated an applicability in our office building.

Power Consumption Pattern Analysis of Home Appliances for DC-based Green Smart Home

  • Seo, Gab-Su;Baek, Jong-Bok;Bak, Chul-Woo;Bae, Hyun-Su;Cho, Bo-Hyung
    • Proceedings of the KIPE Conference
    • /
    • 2010.07a
    • /
    • pp.240-241
    • /
    • 2010
  • Research on modification and replacement of conventional AC distribution system to DC distribution system has been widely conducted. When DC system is applied, it is possible to improve energy transferring efficiency because most of the home appliances are electric loads which require DC input voltage. Furthermore, compatibility with renewable energy sources and secondary batteries should be improved as they are DC based power sources. To design energy efficient DC system, it is important to understand the load characteristics of the electric devices. In this paper, the electric appliances are classified to 3 types: motor, heating, and electric loads and their typical power consumptions are shown. Load patterns of load which can be used in analyzing the designed system are modeled according the statistics. Feasibility of the developed load patterns are verified by applying it in distribution system design tool.

  • PDF

Characteristics Improvement of a PZT Actuator for Metal Printing (메탈 프린팅용 압전액추에이터의 특성개선)

  • Yun, S.N.;Ham, Y.B.;Kim, C.Y.;Park, P.Y.;Kang, J.H.
    • Journal of Power System Engineering
    • /
    • v.9 no.4
    • /
    • pp.162-167
    • /
    • 2005
  • The purpose of this paper is to improve the hysteresis characteristics of a stack type piezoelectric actuator using system identification and tracking control. Recently, several printing methods that are cost less and faster than previous semiconductor processes have been developed for the production of electric paper and RFID(Radio Frequency IDentification). The system proposed in this study prints by spraying the molten metal. And this system consist of a nozzle, heating furnace, operating actuator and an XYZ 3-axis stage. As an operating system, the piezoelectric(PZT) actuator is a very useful tool for position control of the metal printing system. However, the PZT actuator has a hysteresis nonlinearity due to the ferroelectric characteristics of the PZT element. This hysteresis causes problem position control characteristics in the system and deteriorates the performance of the system. In this study, an investigation was conducted to improve the hysteresis characteristics of the PZT actuator that has an output displacement for the input voltage. In order to reduce the hysteresis nonlinearity of the PZT actuator, this proposed a inverse hysteresis model and a mathematic modeling method that can express the geometric relationship between voltage and displacement. In addition, system identification and PID control methods were examined. Also, it was confirmed that the proposed control strategy gives good tracking performance.

  • PDF

Bi2212 Tube Characteristics for SCFCL (한류기용 Bi2212 튜브의 특성)

  • Lee, N.I.;Jang, G.E.;Oh, I.S.;Park, G.B.
    • Progress in Superconductivity
    • /
    • v.7 no.2
    • /
    • pp.174-178
    • /
    • 2006
  • For the practical application on SCFCL, Bi2212 tubes were fabricated by Centrifugal Forming Process (CFP) in terms of many different processing parameters. Typical sizes of tubes were 60, 150 mm in length and 2.5, 3.5, 4.8 mm in thickness. Initially powder was melted by induction heating. The optimum range of melting temperatures and preheating temperature were $1100^{\circ}C$ and $500^{\circ}C$ for 30min respectively. The nominal mold rotating speed was around 1000 RPM. A tube was annealed at $840^{\circ}C$ for 80 hours in oxygen atmosphere. The tube of 50mm x 70mm x 2.5mm, rotated with 1000 RPM showed $I_c=890\;A\;and\;T_c=80$. It was found that the tube processed with faster rate of mold rotation speed, thinner tube thickness and shorter tube length shows better electric characteristics as compared with the tube normally processed. In order to study the uniformity heat and fluid flow analysis tool was adopted along tube.

  • PDF

A Study on Laser Assisted Machining for Silicon Nitride Ceramics (I) - Preheating Characteristics and Oxidation Behaviors of Silicon Nitride Ceramics with Machining Parameters - (질화규소 세라믹의 레이저 예열선삭에 관한 연구 (I) - 공정변수에 따른 질화규소의 예열특성 및 산화거동 -)

  • Kim, Jong-Do;Lee, Su-Jin;Shu, Jeong;Lee, Jae-Hoon
    • Journal of Welding and Joining
    • /
    • v.28 no.4
    • /
    • pp.61-66
    • /
    • 2010
  • Silicon nitride is widely used as an engineering ceramics because it has high strength, abrasion resistance and corrosion resistance even at high temperature. However, machining of silicon nitride is difficult due to its high hardness and brittleness. Laser assisted machining(LAM) allows effective cutting using CBN tool by locally heating the cutting part to the softening temperature of YSiAlON using the laser beam. The effect of preheating depending on process parameters were studied to find out the oxidation mechanism. If silicon nitride is sufficiently preheated, the surface is oxidized and $N_2$ gas is formed and escapes from the material, thereby making the cutting process more advantageous. During laser preheating process before machining, high temperature results in strong oxidation which makes the bloating, silicate layers and micro cracks. Using the results of these experiments, preheating characteristics and oxidation behavior were found out.

Review on the Study of Ankle Sprain Published in Korea (족관절 염좌의 한의학적 치료에 대한 논문 고찰 -국내 학술지를 중심으로-)

  • Lee, Chung Hsi;Kim, Binnara;Jung, Hoon;Lee, Kyu-Won;Yang, Dong-Min;Oh, Min-Seok
    • Journal of Korean Medicine Rehabilitation
    • /
    • v.25 no.1
    • /
    • pp.71-76
    • /
    • 2015
  • Objectives The aim of this review is to analyze the study tendency in papers related with ankle sprain which are published in Korea. Methods I searched the OASIS and checked relevant Korean journals. I classified the papers by field of study, publish date, main treatment, evaluation methods and analysed the study tendency. Results 1. There are 9 case studies, 4 comparative effectiveness studies, 11 controlled studies. 2. The paper was published almost every year for more than one. 3. Treatment tool such as acupuncture, pharmacopuncture, acupotomy, heating-conduction acupuncture, etc. was used. 4. The most commonly used evaluation method is VAS (Visual Analog Scale) and AHS (Ankle-Hindfoot scale). Conclusions These results suggest that Korean medical treatment on the ankle sprain can be useful as cure medicine, but there are not sufficient evidence based papers, so there should be further studies.

Thermo-dynamic Characteristics Of High Temperature Nitinol Shape Memory Alloy (고온용 Nitinol 형상기억합금의 열적/동역학적 특성평가)

  • Cha S.Y.;Park S.E.;Cho C.R.;Park J.K.;Jeong S.Y.
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2005.05a
    • /
    • pp.441-445
    • /
    • 2005
  • In the resent years, as the research and the development of micro and precision machinery become active, the interest of micro actuators using SMA(Shape Memory Alloy) has been increased. But, no detailed researches between the thermo-dynamic property in Nitinol alloy have been done yet. In this study, the thermal property of high temperature Nitinol shape memory alloy were evaluated using differential scanning calorimeter(DSC). The structure property was investigated using X-ray diffraction(XRD). A dynamic mechanical analyzer(DMA) with three point bending mode was used to study storage and loss modulus of shape memory alloy according to the thirteen frequencies in the temperature range between 30 and $200^{\circ}C$. The effects of the temperature heating/cooling rate, the frequency on the damping capacity have been systematically investigated. Such a frequency and temperature changes also influenced significantly to the damping behavior of the shape memory alloy. It was also found that Nitinol exhibited high damping capacity during phase transformation.

  • PDF