• Title/Summary/Keyword: Heating surface area

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Defect Detection of Ceramic Heating Plate Using Ultrasound Pulse Thermography (초음파 펄스 서모그라피를 이용한 세라믹 전열 판의 결함 검출)

  • Cho, Jai-Wan;Seo, Yong-Chil;Jung, Seung-Ho;Kim, Seung-Ho;Jung, Hyun-Kyu
    • Journal of the Korean Ceramic Society
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    • v.43 no.4 s.287
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    • pp.259-263
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    • 2006
  • The applicability of UPT (Ultrasound Pulse Thermography) for real-time defect detection of the ceramic heating plate is described. The ceramic heating plate with superior insulation and high radiation is used to control the water temperature in underwater environment. The underwater temperature control system can be damaged owing to the short circuit, which resulted from the defect of the ceramic heating plate. A high power ultrasonic energy with pulse duration of 280 ms was injected into the ceramic heating plate in the vertical direction. The ultrasound excited vibration energy sent into the component propagate inside the sample until they were converted to the heat in the vicinity of the defect. Therefore, an injection of the ultrasound pulse wave which results in heat generation, turns the defect into a local thermal wave transmitter. Its local emission is monitored and recorded via the thermal infrared camera at the surface which is processed by image recording system. Measurements were Performed on 4 kinds of samples, composed of 3 intact plates and the defect plate. The observed thermal image revealed two area of crack in the defective ceramic heating plate.

Comparison of microwave and steam-type drying processes for dehydrated sludge in a wastewater treatment plant (탈수슬러지의 마이크로웨이브와 증기 건조공정의 성능비교)

  • Sang-hong Jeong;Yun-seong Choi;Seung-Hwan Lee
    • Journal of Korean Society of Water and Wastewater
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    • v.38 no.3
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    • pp.155-164
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    • 2024
  • There are two primary sludge drying methods such as the direct heating microwave method and the indirect heating steam one. In this study, the drying treatment facility at sewage treatment plant A applied both of these drying methods. The research aimed to investigate the optimal operation approach for the drying facility, considering the input sludge and the moisture content data after the drying process. Moisture content and removal rate data were executed at the research facility from January 2016 to December 2018. First, the microwave, a direct heating drying method, performed intensive drying only on the outer surface of the sludge by directly applying heat to the sludge using far infrared rays, so effective sludge drying was not achieved. On the other hand, the steam method of the indirect heating method used steam from a gas boiler to maximize the utilization of the heat transfer area and reduce energy of the dryer, resulting in an effective sludge drying efficiency. The sludge moisture content brought into the sludge drying facility was about 80%, but the moisture content of the sludge that went through the drying facility was less than 10% of the design standard. Therefore, the steam method of the indirect heating method is more effective than the microwave method of the previous direct heating method and is more effective for maintenance It has proven that it is an efficient method of operating construction facilities.

Control of Pore Characteristics of Porous Glass in the $ZrO_2.SiO_2$ System Prepared by the Sol-Gel Method (졸-겔법으로 제조한 $ZrO_2.SiO_2$다공질유리의 세공제어)

  • 신대용;한상목
    • Journal of the Korean Ceramic Society
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    • v.30 no.6
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    • pp.485-491
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    • 1993
  • Porous glass in the ZrO2.SiO2 system containning up to 30mol% zirconia were prepared by the sol-gel method from metal alkoxides and their pore characteristics with reaction parameters were investigated. The gels were made by hydrolyzing and condensation of the mixed metla alkoxides and were converted into the porous glass by heating up to $700^{\circ}C$. As a results, the mean pore radius became larger with increasing contents of HCl, H2O and hydrolysis temperature, and an alcohol with a large molecular weight for making the porous glass. In the case of 20ZrO2.80SiO2 porous glass with heated at $700^{\circ}C$, HCl and H2O content was 0.3mol and 4mol, the specific surface area was 284$m^2$/g, average mean pore radius was about 19.4$\AA$, porosity was 22.55% and pore characteristics depended on heating temperature.

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Effect of Difference of Land Cover Conditions on Urban Thermal Environment in Daegu Using Satellite and AWS Data (위성 및 AWS 자료를 이용한 지표면 피복 조건의 차이가 대구의 도시 열환경에 미치는 영향)

  • Ahn, Ji-Suk;Kim, Hae-Dong;Kim, Sang-Woo
    • Journal of Environmental Science International
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    • v.19 no.3
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    • pp.281-293
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    • 2010
  • The present study explores time and spatial thermal environment for Daegu, which is a city built on a basin area, according to varying land cover conditions of the earth's surface by analyzing data derived from meteorological observation and satellite images. The study has classified land use by utilizing MODIS satellite images and analyzed land surface temperature. Also, by using data acquired from automatic weather system, the study has evaluated the effects of atmospheric heating caused by city pavements by analyzing the sensible heat flux between the city's land surface and the atmosphere. The results are as follows. 1) Classification of land use in the Daegu area shows 46.64% of urban and built-up area, 1.39% of watersides, 35.19% of forest, 11.43% of crops, and 5.37% grasslands. 2) During the weekdays throughout the year, the land surface temperature was high for Dalseogu, Bukgu, and Seogu regions where industrial complexes could be found. Comparatively, lower temperature could be observed in the woodlands. 3) While the land surface temperature displayed the effects of pushing air upwards during the weekdays in urban areas, the reverse was true for forest regions. During the night, the temperature did not exert any significant influence on air movement.

NEW WEIGHTING COEFFICIENTS FOR CALCULATING MEAN SKIN TEMPERATURE IN RELATION TO THE POSTURE WITH CONSIDERATION TO HEAT CONDUCTION (열전도를 고려한 각 자세에 따른 평균 피부온의 산출)

  • Lee, Ju-Youn;MIYAMOTO, Seiichi;ISODA, Norio
    • Journal of the Ergonomics Society of Korea
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    • v.19 no.2
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    • pp.63-74
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    • 2000
  • This paper is to clarify a thermal physiological index that can account for the effects of local thermal environment. For this purpose two young female subjects exposing themselves to the above while sitting on a chair, sitting on the floor and lying on the floor were measured. These three representative postures accompanied the different contact surface areas, thereby the heat conduction rate between the floor and subject was quantitatively measured for each posture. It made the present study deal with the effect of heat conduction concerning the modified mean skin temperature and finally propose new weighting coefficients for the mean skin temperature calculation based on the Hardy & DuBois' formulas. In order to verify the proposed model, the experiment was carried out using a floor heating system. The comparison between the experimental result and prediction revealed that the proposed model should be about 10% more accurate than the conventional one in the case of lying on the floor which the heat conduction effect becomes important.

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Precipitation of Eu3+ - Yb3+ Codoped ZnAl2O4 Nanocrystals on Glass Surface by CO2 Laser Irradiation

  • Bae, Chang-hyuck;Lim, Ki-Soo;Babu, P.
    • Current Optics and Photonics
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    • v.2 no.1
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    • pp.79-84
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    • 2018
  • We present a novel and simple method to enable spatially selective $ZnAl_2O_4$ nanocrystal formation on the surface of $B_2O_3$-$Al_2O_3$-ZnO-CaO-$K_2O$ glass by employing localized laser heating. Optimized precipitation of glass-ceramics containing nanocrystals doped with $Eu^{3+}$ and $Yb^{3+}$ ions was performed by controlling $CO_2$ laser power and scan speed. Micro-x-ray diffraction and transmission electron microscopy revealed the mean size and morphology of nanocrystals, and energy dispersive x-ray spectroscopy showed the lateral distribution of elements in the imaged area. Laser power and scan speed controled annealing temperature for crystalization in the range of 1.4-1.8 W and 0.01-0.3 mm/s, and changed the size of nanocrystals and distribution of dopant ions. We also report more than 20 times enhanced downshift visible emission under ultraviolet excitation, and 3 times increased upconversion emission from $Eu^{3+}$ ions assisted by efficient sensitizer $Yb^{3+}$ ions in nanocrystals under 980 nm excitation. The confocal microscope revealed the depth profile of $Eu^{3+}$ ions by showing their emission intensity variation.

Shapes and Thermomechanical Analyses of a Hot Roll for Manufacturing Electrodes of Polymer Batteries (폴리머 배터리 전극제조용 압연 고온롤 표면의 형상 및 유한요소 열변형 해석)

  • Kim, Cheol;Jang, Dong-Sue;Yu, Seon-Jun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.8
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    • pp.847-854
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    • 2007
  • The battery electrode of a mobile phone is made of layered polymer coated on aluminum foils and the hot rolling process is applied to increase the density per volume of an electrode for a high capacity battery. The flatness of batteries surfaces should be less than $2{\mu}m$. To satisfy the required flatness, the deformation of roll surface due to bending and heating of the roll should be minimized. Complicated hot oil paths of $100^{\circ}C$ inside the roll are required for heating the polymer layers. FEA was used to calculate thermal deformations and temperatures distributions of the roller. Based on FEA, a modified surface curvature called a crown roll was suggested and this gave the area of 30% improved flatness compared with a flat roll. The flat roll satisfied the flatness of $2{\mu}m$ in the length of 340 mm and the crown roll resulted in the longer length of 460 mm. Experiments to measure the temperature distribution and thermal strain were performed and compared with FEA. There were only 6% difference between two results.

Development of deep-seated geothermal energy in the Pohang area, Korea (경북 포항지역에서의 심부 지열수자원 개발 사례)

  • Song, Yoonho;Lee, Tae-Jong;Kim, Hyoung-Chan
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.06a
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    • pp.693-696
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    • 2005
  • KIGAM (Korea Institute of Geoscience and Mineral Resources) launched a new project to develop the low-temperature geothermal water in the area showing high geothermal anomaly, north of Pohang city, for large-scale space heating. Surface geologic and geophysical surveys including Landsat 1M image analysis, gravity, magnetic, Magnetotelluric (MT) and controlled-source audio-frequency MT (CSAMT), and self-potential (SP) methods have been conducted and the possible fracture zone was found that would serve as deeply connected geothermal water conduit. In 2004, two test wells of 1.1km and 1.5km depths have been drilled and various kinds of borehole survey including geophysical logging, pumping test, SP monitoring, core logging and sample analysis have followed. Temperature of geothermal water at the bottom of 1.5km borehole reached over $70^{\circ}C$ and the pumping test showed that the reservoir contained huge amount of geothermal water. Drilling for the production well of 2 km depth is on going. After test utilization and the feasibility study, geothermal water developed from the production well is going to be provided to nearby apartments.

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Performance of Electric Double Layers Capacitor Using Activated Carbon Materials from Rice Husk as Electrodes

  • Nguyen, Tuan Dung;Ryu, Jae Kyung;Bramhe, Sachin N.;Kim, Taik-Nam
    • Korean Journal of Materials Research
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    • v.23 no.11
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    • pp.643-648
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    • 2013
  • Activated carbon (AC) was synthesized from rice husks using the chemical activation method with KOH, NaOH, a combination of (NaOH + $Na_2CO_3$), and a combination of (KOH + $K_2CO_3$) as the chemical activating reagents. The activated carbon with the highest surface area (around $2000m^2/g$) and high porosity, which allows the absorption of a large number of ions, was applied as electrode material in electric double layer capacitors (EDLCs). The AC for EDLC electrodes is required to have a high surface area and an optimal pore size distribution; these are important to attain high specific capacitance of the EDLC electrodes. The electrodes were fabricated by compounding the rice husk activated carbons with super-P and mixed with polyvinylidene difluoride (PVDF) at a weight ratio of 83:10:7. AC electrodes and nickel foams were assembled with potassium hydroxide (KOH) solution as the electrolyte. Electrochemical measurements were carried out with a three electrode cell using 6 M KOH as electrolyte and Hg/HgO as the reference electrode. The specific capacitance strongly depends on the pore structure; the highest specific capacitance was 179 F/g, obtained for the AC with the highest specific surface area. Additionally, different activation times, levels of heating, and chemical reagents were used to compare and determine the optimal parameters for obtaining high surface area of the activated carbon.

Magnetic Induction Soldering Process for Mounting Electronic Components on Low Heat Resistance Substrate Materials (저 내열 기판소재 전자부품 실장을 위한 자기유도 솔더링)

  • Youngdo Kim;Jungsik Choi;Min-Su Kim;Dongjin Kim;Yong-Ho Ko;Myung-Jin Chung
    • Journal of the Microelectronics and Packaging Society
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    • v.31 no.2
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    • pp.69-77
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    • 2024
  • Due to the miniaturization and multifunctionality of electronic devices, a surface mount technology in the form of molded interconnect devices (MID), which directly forms electrodes and circuits on the plastic injection parts and mounts components and parts on them, is being introduced to overcome the limitations in the mounting area of electronic components. However, when using plastic injection parts with low thermal stability, there are difficulties in mounting components through the conventional reflow process. In this study, we developed a process that utilizes induction heating, which can selectively heat specific areas or materials, to melt solder and mount components without causing any thermal damage to the plastic. We designed the shape of an induction heating Cu coil that can concentrate the magnetic flux on the area to be heated, and verified the concentration of the magnetic flux and the degree of heating on the pad part through finite element method (FEM). LEDs, capacitors, resistors, and connectors were mounted on a polycarbonate substrate using induction heating to verify the mounting process, and their functionality was confirmed. We presented the applicability of a selective heating process through magnetic induction that can overcome the limitations of the reflow method.