• Title/Summary/Keyword: Heating speed

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Induction Heating Apparatus for Rapid Heating of Flat-Type Metallic Mold in Hot Embossing (미세 패턴 성형용 판형 금형의 급속 가열을 위한 유도가열기구)

  • Hong, S.K.;Lee, S.H.;Heo, Y.M.;Kang, J.J.
    • Transactions of Materials Processing
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    • v.16 no.4 s.94
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    • pp.282-287
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    • 2007
  • Hot embossing, one of Nanoimprint Lithography(NIL) techniques, has been getting attention as an alternative candidate of next generation patterning technologies by the advantages of simplicity and low cost compared to conventional photolithographies. A typical hot embossing usually, however, takes more than ten minutes for one cycle of the process because of a long thermal cycling. Over the last few years a number of studies have been made to reduce the cycle time for hot embossing or similar patterning processes. The target of this research is to develop an induction heating apparatus for heating a metallic micro patterning mold at very high speed with the large-area uniformity of temperature distribution. It was found that a 0.5 mm-thick nickel mold can be heated from $25^{\circ}C\;to\;150^{\circ}C$ within 1.5 seconds with the temperature variation of ${\pm}5^{\circ}C$ in 4-inch diameter area, using the induction heating apparatus.

Experimental Study on the Performance Improvement of a Simultaneous Heating and Cooling Heat Pump in the Cooling-main Operating Mode (냉방주체 운전모드에서 동시냉난방 열펌프 성능향상에 관한 실험적 연구)

  • Chung, Hyun-Joon;Joo, Young-Ju;Kang, Hoon;Kim, Yong-Chan;Choi, Jong-Min
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.20 no.5
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    • pp.314-320
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    • 2008
  • The cooling load in winter is significant in buildings and hotels because of the usage of office equipments and the improved wall insulation. Hence, a multi~heat pump is required to cover heating and cooling simultaneously for each indoor unit. In this study, the operating characteristics and performance of a simultaneous heating and cooling heat pump in the cooling-main operating mode were investigated experimentally. The system adopted a variable speed compressor using R410A with four indoor units and one outdoor unit. In the cooling-main mode, the heating capacity decreased due to reduction of flow rate to the indoor unit under heating mode operation. The EEV opening was adjusted to increase flow rate to the indoor unit under heating mode operation. The total capacity and COP in the cooling-main mode increased by 20.5% and 29.2%, respectively, compared with those in the cooling-only mode.

A Study on the Relationship of Air Pollution and Meteorological Factors : Focusing at Kwanghwamun in Seoul (대기오염농도와 기상인자의 관련성 연구: 서울 광화문지점을 중심으로)

  • 신찬기;한진석;김윤신
    • Journal of Korean Society for Atmospheric Environment
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    • v.8 no.4
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    • pp.213-220
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    • 1992
  • Simple correlation analysis, factor analysis, and multi-variate analysis have been performed to analyze the relationship between air pollution and meteorological factors for air pollution and meteorological data measured at Kwanghwamun in Seoul during the period of one year(January 1990 $\sim$ December 1990). As a result of simple correlation and factor analysis, $SO_2$, TSP and CO concentrations have shown high negative correlation with temperature and among these indicating that these are related with pollutant emission trend based upon heating fuel usage. Ozone has a good corrleation with solar radiation and relative humidity to have a closed relation with $O_3$ generation reaction mechanism. The result of multi-variate correlation analysis shows that the concentration of $SO_2$ and CO are adequate for correlation model with ambient temperature and wind speed and $O_3$ concentrations are adequate for that with solar radiation and wind speed. $SO_2$ and CO levels are considered to be affected first of all by heating fuel usage as a emssion source and wind speed as a dispersion effect. The $SO_2$ concentration in the condition that the temperature fall below zero is explained by multilicative model with wind speed, only one variable.

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A Study on the Relationship of Air Pollution and Meteorologic Factors in a Specific Site (서울 일부지점의 대기오염 농도와 기상인자의 관련성 연구)

  • 신찬기;김윤신
    • Journal of environmental and Sanitary engineering
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    • v.7 no.2
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    • pp.141-152
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    • 1992
  • Simple correlation analysis, factor analysis, and multi-verite analysis have been performed to analyze the relationship between air pollution and meteorological factors for air pollution and meteorological data measured at Kwanghwamun in Seoul during the period of one year (January 1990" December 1990). As a result of simple correlation and factor analysis, $SO_2$, TSP and CO concentrations have shown high negative correlation with temperature and among these indicating that these are related with pollutants emission trend based upon heating fuel usage. Ozone has a good correlation with solar radiation and relative humidity to have a closed relation with $0_3$ generation reaction mechanism. The result of multi-variate correlation analysis shows that the concentration of $SO_2$ and CO are adequate for correlation model with ambient temperature and wind speed and 0$_{3}$ concentrations are adequate for that with solar radiation and wind speed. $SO_2$ and CO levels are considered to be affected first of all by heating fuel usage as a emission source and wind speed as a dispersion effect. The $SO_2$ concentration in the condition that the temperature fall below zero is explained by multiplicative model with wind speed, only one variable.

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Thermoelastic Instability of the Layer Sliding between Two Rigid Non-conducting Half-planes (단단한 비전도 반평판 사이에서 미끄럼 운동하는 평판층의 열탄성 불안정성)

  • 오재응;하태원;조용구;김흥섭;이정윤
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.1
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    • pp.114-121
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    • 2004
  • Frictional heating in brakes causes thermoelastic distortion of the contacting bodies and hence affects the contact pressure distribution. The resulting thermo-mechanical coupling can cause thermoelastic instability (TEI) if the sliding speed is sufficiently high, leading to non-uniform heating called hot spots and low frequency vibration known as hot judder. The vibration of brakes to the known phenomenon of frictionally-excited thermoelastic instability is estimated studying the interface temperature and pressure evolution with time. A simple model has been considered where a layer with half-thickness$\alpha$slides with speed V between two half-planes which are rigid and non-conducting. The advantage of this properlysimple model permits us to deduce analytically the critical conditions for the onset of instability, which is the relation between the critical speed and the growth rate of the interface temperature and pressure. Symmetrical component of pressure and temperature distribution at the layer interfaces can be more unstable than antisymmetrical component. As the thickness $\alpha$ reduces, the system becomes more apt to thermoelastic instability. For perturbations with wave number smaller than the critical$m_{cr}$ the temperature increases with m vice versa for perturbations with wave number larges than $m_{cr}$ , the temperature decreases with m.

A Study on the Concave Type Hull Plate Forming using Induction Heating System (고주파 유도가열을 이용한 오목 곡면 곡가공에 관한 연구)

  • Hyun, Chung Min;Kim, Dae Kyung;Mun, Seung Hwan;Park, Jung Seo;Dohr, Kyu Won
    • Journal of the Society of Naval Architects of Korea
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    • v.56 no.2
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    • pp.128-134
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    • 2019
  • In shipbuilding, accurate fabrication of curved hull plates is one of the most important steps, since the shape of ship hull, which is very critical in the overall performance of a ship, is a collection of such plates. The curved hull plates forming process requires a significant amount of time by skilled workers in shipbuilding. In general, the workers cause thermal distortion in the plate and forming initial shape using gas heat source. So shipbuilding companies need skilled workers who have long experience. To solve the problem, a lot of researchers tried to develop automation system for curved hull plates. In this paper, we propose automatic heating system with gantry robot, high frequency induction heater to replace the gas heat source and automatic measurement system. We apply the system to forming concave type plate that is actually used in ship manufacturing. In addition, a system was developed to automatically generate heating information, such as the heating location and the heating speed, for actual heating process. Then the system was applied to the actual heating material. It is shown that the proposed triangle heating pattern makes desired concave shape successfully. The induction heating system showed that it can be used for automation system of curved hull plates forming process replacing gas heat source.

Simulation of plate deformation due to line heating considering water cooling effects (수냉 효과를 고려한 선상가열에 의한 판 변형의 시뮬레이션)

  • Ko, Dae-Eun;Ha, Yun-Sok
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.6
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    • pp.2470-2476
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    • 2011
  • Inherent strain method, a hybrid method of experimental and numerical, is known to be very efficient in predicting the plate deformation due to line heating. For the simulation of deformation using inherent strain method, it is important to determine the magnitude and the region of inherent strain properly. Because the phase of steel transforms differently depending on the actual speed of cooling following line heating, it should be also considered in determining the inherent strain. A heat transfer analysis method including the effects of impinging water jet, film boiling, and radiation is proposed to simulate the water cooling process widely used in shipyards. From the above simulation it is possible to obtain the actual speed of cooling and volume percentage of each phase in the inherent strain region of a line heated steel plate. Based on the material properties calculated from the volume percentage of each phase, it should be possible to predict the plate deformations due to line heating with better precision.

Optimal Heating Load Identification using a DRNN (DRNN을 이용한 최적 난방부하 식별)

  • Chung, Kee-Chull;Yang, Hai-Won
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.48 no.10
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    • pp.1231-1238
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    • 1999
  • This paper presents an approach for the optimal heating load Identification using Diagonal Recurrent Neural Networks(DRNN). In this paper, the DRNN captures the dynamic nature of a system and since it is not fully connected, training is much faster than a fully connected recurrent neural network. The architecture of DRNN is a modified model of the fully connected recurrent neural network with one hidden layer. The hidden layer is comprised of self-recurrent neurons, each feeding its output only into itself. In this study, A dynamic backpropagation (DBP) with delta-bar-delta learning method is used to train an optimal heating load identifier. Delta-bar-delta learning method is an empirical method to adapt the learning rate gradually during the training period in order to improve accuracy in a short time. The simulation results based on experimental data show that the proposed model is superior to the other methods in most cases, in regard of not only learning speed but also identification accuracy.

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A Study on the Bearing Characteristics of Air Bearing System According to the Thermal Effects (공기 정압 베어링에서 열의 영향에 따른 베어링 특성에 관한 연구)

  • 이종렬;김보언;안지훈;이득우
    • Tribology and Lubricants
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    • v.17 no.1
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    • pp.10-15
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    • 2001
  • Generally, it is said that the heat generation of air bearing is negligible. But the air bearing using at the built-in spindle is different from the general air bearing itself because of the thermal effects from the spindle motor and high-speed conditions. In this paper, in order to analysis the characteristics of air bearing by the heat, We made easy -heating-bearing-system (EHBS) and hard-heating-bearing-system (HHBS) and could identify the changes between the two bearing systems from the experiments and simulation. When spindle system reached at thermal steady-state, the changes means that the stiffness of air bearing becomes change due to the clearance change between bearing and journal. It is shown that the temperature rise and thermal effects to cause the thormal expansions have to be considered when designing air spindle system.

HEAT TRANSFER ANALYSIS ON THE PREFORM HEATING AND THE GLASS FIBER DRAWING IN A GRAPHITE FURNACE FOR OPTICAL FIBER MANUFACTURING PROCESS (광섬유 생산공정용 퍼니스 내의 모재 가열 및 유리섬유 인출에 대한 열전달 해석)

  • Kim, K.;Kim, D.;Kwak, H.S.
    • 한국전산유체공학회:학술대회논문집
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    • 2011.05a
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    • pp.88-91
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    • 2011
  • Glass fiber drawing from a silica preform is one of the most important processes in optical fiber manufacturing. High purify silica preform of cylindrical shape is fed into the graphite furnace, and then a very thin glass fiber of 125 micron diameter is drawn from the softened and heated preform. A computational analysis is performed to investigate the heat transfer characteristics of preform heating and the glass fiber drawing in the furnace. In addition to the dominant radiative heating of preform by the heating element in the furnace, present analysis also includes the convective heat transport by the gas flowing around the preform that experiences neck-dawn profile and the freshly drawn glass fiber at high fiber drawing speed. The computational results present the effects of gas flow on the temperature of preform and glass fiber as well as the neck-down profile of preform.

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