• Title/Summary/Keyword: Heating Wire

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Study on Micro Wire Straightening Process in SUS 304 (SUS 304 마이크로 와이어 직선화 처리에 관한 연구)

  • Shin, Hong-Gyu;Kim, Nam-Su;Kim, Woong-Kyum;Hong, Nam-Pyo;Kim, Byeong-Hee;Kim, Heon-Young
    • Journal of Industrial Technology
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    • v.24 no.A
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    • pp.17-22
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    • 2004
  • In the study, we have developed a straightening system for 304 micro wires that are normally used in the medical and semi-conductor fields. To apply heat to the micro wires, we introduced the direct wire heating method which generates the thermal energy by the electrical resistance of the wire itself. To avoid the deterioration of the wire surface by the environment, such as the oxidation or the hydration, the $N_2$ gas was filled in the glass pipe in which the straightening process was being performed. A precision tension meter was also attached to control the tension of the wire during the heating and straightening process. In order to control the straightening process, several experimental investigations with varying the tension, the feeding velocity and the temperature (current) was carried out. As a result of experiments, we obtained the optimal processing conditions satisfying the straightness requirement of the micro wires.

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A study on the shearing of the straightened micro-wire (미세 와이어의 전단에 관한 연구)

  • Shin Y. S.;Hong N. P.;Kim B. H.;Kim H. Y.;Kim W. K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.09a
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    • pp.175-180
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    • 2005
  • In this study, we have developed a novel wire straightener which uses the direct heating method (DHM) fer straightening the micro wire. Also, we have developed a shearing device for cutting the micro wire. In order to avoid the surface oxidization, we supplied the inert gas(Ar) during the heating process and examined the effect of gas flow rate. The effects of the tension and the current applied to the tungsten micro wires were also thoroughly studied. From various experiments and analyses, we could obtain fine straightness $(\approx1\;{\mu}m/1000\;{\mu}m)$ and roundness $(<{\pm}2{\mu}m\;/100{\mu}m)$ when the tension is $500\~~600gf$ and the current is about 1.5A. for burrfree cutting, counter-punch method which two cutters moving contrary was used. The cutting blade has various U-groove angle where upper $10^{\circ}$, $mid:25^{\circ}$, lower $0^{\circ}$. After the shearing process, we confirmed the shearing section.

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The Development of Burrless Shearing System for Straightened Wire (직선화된 와이어의 버 없는 전단기 개발에 관한 연구)

  • Cho, Joon-Won;Kim, Woong-Kyum;Kim, Heon-Young;Kim, Byeong-Hee
    • Journal of Industrial Technology
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    • v.25 no.B
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    • pp.121-126
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    • 2005
  • Micro wires manufactured by the straightening process are used in the BT(Bio-Technology), IT(Information-Technology), NT(Nano-Technology). We have developed a novel wire straightener which uses the direct heating method(DHM) for straightening the micro wire and shearing device for burr-less cutting. In this study, we confirm the tendency of micro wire after the shearing process. It is impossible to remove the burr in the shearing process. However, the embodiment of minimum burr size after the shearing process is the best in-process method. In order to minimize the burr size, we have accomplished the various experiment condition such as the U-groove, the effect of the counter punch, the shear angle, clearance.

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Functional Verification of Engineering Model of Non-explosive Shockless Holding and Release Mechanism Using Heating Wire Cutting Method (열선 절단 방식을 적용한 비폭발식 무충격 구속분리장치 EM의 기능검증)

  • Oh, Hyun-Ung;Jeon, Su-Hyeon
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.23 no.5
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    • pp.401-406
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    • 2013
  • Non-explosive shockless holding and release mechanism for a nano class small satellite application has been proposed and investigated. The great advantages of the mechanism are a much lower shock level and larger constraint force than the conventional mechanism using pyro and the heating wire cutting mechanism which has been generally applied to the cube satellite program. To investigate the effectiveness of the mechanism design, EM mechanism was developed and tested to verify the basic function of the mechanism. The test results indicate that the proposed mechanism is well functioning as the mechanism design intends.

Characteristics of plasma sprayed composite YSZ/Ni-Cr resistant heating coatings (YSZ/Ni-Cr 저항 발열 복합용사피막의 특성)

  • 김병수;박경채;김태형;양병모
    • Proceedings of the KWS Conference
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    • 2003.05a
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    • pp.111-113
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    • 2003
  • The existing heating unit is indirect-heating method that make use or the nichrome wire or halogen lamp. The indirect-heating method has the demerits of long warming time, high power consumption and many organization parts. In this study, the heating unit of direct-heating method manufactured as being the thermal spray coating of conductive heating material on the surface of heating unit in order to improve the demerits of indirect-heating method. And YSZ added Ni-20Cr that had moderate electrical resistivity was chosen of the conductive heating material.

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A Study on the Fabrication of Surface Heating Panel Using SiC Ceramics (SiC계 세라믹을 이용한 면상발열 판넬 개발에 관한 연구)

  • Cho, Hyun-Seob
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.9 no.6
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    • pp.604-608
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    • 2016
  • In recent years, research and development has been carried out in order to increase the economical efficiency and stability in terms of efficient use of energy for the heating apparatus. Especially, technology development for high performance and new functional materials is actively being carried out. This paper focuses on the development of exothermic products with excellent energy transfer characteristics. The heating element used for bedding or mattress uses a heating wire. Since the heating wire is thin, the distribution of heat is concentrated only around the heating wire,. In addition, electromagnetic induction is harmful to the human body and energy consumption is high. Therefore, it is aimed to develop a planar heating panel using SiC ceramics which can radiate far-infrared rays and anions to be harmless to the human body, but also has excellent heat conduction to enhance energy efficiency.

The Aging Behavior of Overhead Conductor due to Forest Fire (산불에 의한 가공송전선의 열화거동)

  • Kim, Byung-Geol;Kim, Shang-Shu;Han, Se-Won;Kim, Jin-Han
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.20 no.12
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    • pp.1105-1111
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    • 2007
  • Because forest fire can give a serious damage to overhead conductors, the thorough understanding about aging behavior of burned conductor is very important in maintaining the transmission line safely. Therefore, a systematic investigation was carried out by heating method. As the heating temperature increases, drastic change of tensile strength of Al wire due to the softening of Al wire occurred. When Al wire is exposed to the flame(about $800\;^{\circ}C$) during only 13 seconds, the remained tensile strength of Al wire showed under 90 %. The detailed results will be given in the text.

The SAG Behavior of Overhead Conductor due to Forest Fire (산불에 의해 가열된 가공송전선의 이도거동)

  • Kim, Byung-Geol;Kim, Shang-Shu;Jun, Wan-Gi;Han, Se-Won;Kim, Jin-Han
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.11a
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    • pp.516-517
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    • 2007
  • Because forest fire can give a serious damage to overhead conductors, the thorough understanding about sag behavior of burned conductor is very important in maintaining the transmission line safely. Therefore, a systematic investigation was carried out by heating method. As the heating temperature increases, drastic change of tensile strength of Al wire due to the softening of Al wire occurred. When Al wire is exposed to the flame(about $800^{\circ}C$) during only 13 seconds, the remained tensile strength of Al wire showed under 90%. and then sag of overhead conductor become deteriorated. The detailed results will be given in the text.

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The Aging Behavior of Overhead Conductor due to Forest Fire (산불에 의한 가공송전선의 열화거동)

  • Kim, Byung-Geol;Kim, Shang-Shu;Jun, Wan-Gi;Han, Se-Won
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.06a
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    • pp.534-535
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    • 2007
  • Because forest fire can give a serious damage to overhead conductors, the thorough understanding about aging behavior of burned conductor is very important in maintaining the transmission line safely. Therefore, a systematic investigation was carried out by heating method. As the heating temperature increases, drastic change of tensile strength of Al wire due to the softening of Al wire occurred. When Al wire is exposed to the flame(about $800^{\circ}C$) during only 13 seconds, the remained tensile strength of Al wire showed under 90%. The detailed results will be given in the text.

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Fire Cause Analysis of Local Heating on Carbon Type Hot Wire Electric Pad (카본열선을 사용하는 전기장판의 국부가열에 의한 화재원인 분석)

  • Song, Jae-Yong;Kim, Jin-Pyo;Nam, Jung-Woo;Sa, Seung-Hun
    • Fire Science and Engineering
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    • v.24 no.4
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    • pp.104-108
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    • 2010
  • This paper describes electrical fire on electric pad using carbon type hot wires. A carbon type hot wires electric pad is virtually impossible to connect hot wire as a method of electrical welding or soldering. In order to connect between hot wires, that has to splice carbon type material connector. If junction of hot wires was occurrence of poor connection on electric pad, it increase contact resistance on this junction point. With increasing contact resistance, junction of hot wires on electric pad generates local heating and finally leads to electrical fire. In this paper, we analyzed shape of damage in hot wires caused by electrical local heating and investigated fire cause on electric pad using by carbon type hot wires.