• 제목/요약/키워드: Heating Experiment

검색결과 868건 처리시간 0.031초

강판의 곡가공 자동화를 위한 수치제어 시스템의 개발 (Development of Numerical Control System for Plate forming Automation)

  • 이주성
    • 한국해양공학회지
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    • 제17권1호
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    • pp.72-79
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    • 2003
  • This paper deals with the development of an interface program for automatic plate forming, which can exchange information between the heating line information generation program and the automatic heating apparatus. In this paper, the performance of the developed interface program has been verified from the view point of numerical position control. By applying the interface program to the operation of the automatic heating apparatus, an experiment of line heating has been conducted for several steel plate models. Based on the experimental results, a simplified relation to estimate angular distortion has keen derived as a natural characteristic of the present automatic heating apparatus. As a result of the present study, the prototype of the automatic plate forming system has been constructed, and its application to the real surface models found in the ship will be presented in the near future.

반용융 단조를 위한 소재의 유도 가열 (Induction Heating of a Billet for Semi-Solid Forging)

  • 최재찬;박형진;김병민
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.670-674
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    • 1997
  • Semi-solid forging is a compound forging technology to deventional forging process. Among several steps of semi-solid forging process, the heating step of a billet prior to semi-solid forging step is necessarily required to obtain globular microstructure. For the forming operation to work properly, it is also important to heat the billet uniformly for the uniformity of solid-liquid distribution. To satisfy these requirements, induction heating has been generally used for a long time. This paper presents the method to find heating condition and the temperature distribution inside of a billet with a induction heating apparatus by comparing the computer simulation with experiment for aluminum alloys Al2024 and A356.

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반용융 단조를 위한 소재의 유도 가열 (Induction Heating of a Billet for Semi-Solid Forging)

  • Park, J.C.;Park, H.J.;Kim, B.M.
    • 한국정밀공학회지
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    • 제14권8호
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    • pp.15-20
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    • 1997
  • Semi-solid forging is a compound forging technology to develop conventional forging process. Among several steps of semi-solid forging process, the heating step of a billet prior to semi-solid forging step is necessarily required to obtain globular microstructure. For the forming operation to work properly, it is also important to heat the billet uniformly for the uniformity of solid-liquid distribution. To satisfy these requirements, induction heating has been generally used for a long time. This paper presents the method to find heating condition and the temperature distribution inside a billet with a induction heating apparatus by comparing the computer simulation with experiment for aluminium alloys A12024 and A356.

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국부가열을 이용한 핫스탬핑 공정에서 Tailor Rolled Blank의 스프링백 예측 (Springback Prediction of Tailor Rolled Blank in Hot Stamping Process by Partial Heating)

  • 심규호;김재홍;김병민
    • 소성∙가공
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    • 제25권6호
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    • pp.396-401
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    • 2016
  • Recently, Multi-strength hot stamping process has been widely used to achieve lightweight and crashworthiness in automotive industry. In concept of multi-strength hot stamping process, process design of tailor rolled blank(TRB) in partial heating is difficult because of thickness and temperature variation of blank. In this study, springback prediction of TRB in partial heating process was performed considering its thickness and temperature variation. In partial heating process, TRB was heated up to $900^{\circ}C$ for thicker side and below $Ac_3$ transformation temperature for thinner side, respectively. Johnson-Mehl-Avrami-Kolmogorov(JMAK) equation was applied to calculate austenite fraction according to heating temperature. Calculated austenite fraction was applied to FE-simulation for the prediction of springback. Experiment for partial heating process of TRB was also performed to verify prediction accuracy of FE-simulation coupled with JMAK equation.

실험법에 의한 지능성 복합체의 회복응력 측정에 관한 연구 (A Study on the Measurement for the Recovery Stress of Intelligent Composite by Experiment)

  • 황재석;이효재
    • 대한기계학회논문집A
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    • 제27권4호
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    • pp.515-523
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    • 2003
  • Shape memory is physical phenomenon which a platically metal is restored to its original shape by a solid state phase change by heating. TiNi alloy the most effective material in the shape memory alloy(SMA). To study(measure) recovery stress of intelligent composite. Ti50-Ni50 shape memory matrix with prestrain SMA fiber. When SMA fiber of the intelligent composite is heated over austenite starting temperature(As) by electric heating. a recovery stress are generated. The recovery stress of the intelligent composite was measured by strain gage or photoelastic experiment. Measuring method of recovery stress by photoelastic experiment was developed in this research. It was certified that photoelastic experiment was more effective and more precise than strain gage method in the measurement of recovery stress.

초저온 액화가스 기화기의 열 교환성능 비교에 관한 연구 (Study on the Comparison of Heat Exchange Performance of Liquefied Gas Vaporizer at Super Low Temperature)

  • 김필환;김철표;정효민;정한식;이용훈
    • 설비공학논문집
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    • 제20권10호
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    • pp.679-688
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    • 2008
  • Air-heating vaporizer usually is used to regasify LNG at satellite areas because of the small demand of natural gas there. The common type of air heating vaporizer which exists in the market is the longitudinally finned type with 8 fins, 55 mm fin length and 2mm fin thickness. To contribute in developing an efficient air-heating vaporizer, experiment on finned type air-heating vaporizer using 8 fins, 50mm(fin length) with 2 mm(fin thickness) which exist in the market and 4 fins, 75 mm(fin length) with 2 mm(fin thickness), which is proposed, were conducted. Then, both types of vaporizers are compared. The experiments were conducted in one hour by varying the ambient condition and the length of the vaporizer. The ambient air was controlled so that it has the same temperature, humidity and air velocity with air condition in every season available and the length was varied 4000 mm, 6000 mm and 8000 mm for each type of vaporizer. Additional experiment with longer duration, i.e. In this experiment, the main aspects in analyzing the characteristics of the air heating vaporizer the inlet-outlet enthalpy difference and the outlet temperature of the working fluid. $LN_2$ is used to substitute LNG because of safety reason. The results show that the characteristics of the finned type 4fin75le vaporizer are comparable to finned type 8fin50le vaporizer.

6 kW급 태양열 온수급탕 시스템의 실증실험 및 분석(제2보 모델링 및 시뮬레이션) (Verification Experiment and Analysis for 6 kW Solar Water Heating System(Part 2 : Modelling and Simulation))

  • 최봉수;김진홍;강용태;홍희기
    • 설비공학논문집
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    • 제16권6호
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    • pp.556-565
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    • 2004
  • We have experimented an actual solar water heating system acquiring real data for one year period. On the basis of the operation data, it is necessary to predict the system performance such as collector efficiency and solar fraction, and to analyze the economical efficiency for system optimal design. To estimate the performance of actual systems through simulation, valid modelling for components consisting of the system should be accompanied. The present study is focused on the modelling for load patterns and operating control conditions. We proposed two load models: concentration model which gathers real loads as a meaningful group and distribution model which disperses real loads with time. If grouping of the load distribution is suitable, the predicted values by the concentration model approaches to those by the distribution model close to actual load pattern apparently. As a result, both of them are in good agreement with those by experiment.

지열히트펌프 냉매자동조절에 따른 냉·난방 성능실험에 관한 연구 (A Study on the Cooling Heating Performance Experiment by Refrigerant Auto Control of Geothermal Heat Pump)

  • 구남열;서승일
    • 한국지열·수열에너지학회논문집
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    • 제11권1호
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    • pp.1-6
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    • 2015
  • This study presents analysis of the experimental data meeting conditions of several applications in real time. The results of this experimental study are as follows: Respectively in cooling and heating performance, a refrigerant charge tank can take automatic control of variation of the refrigerant quantity by controling pressure and temperature of system and outlet water temperature. The COP shows 3.5 in cooling operation and 3.2 in heating operation. The refrigerant quantity increases 0.69 kJ/h. When the outdoor temperature decreases $1^{\circ}C$, Therefore if the temperature become lower from $25^{\circ}C$ to $-16^{\circ}C$, the refrigerant quantity increases about 9.5%. Compared to the normal state experiment results, the COP in automatic control of the refrigerant quantity rises roughly 10%.

수소생산을 위한 태양열 이용 메탄 분해 반응기 개발 (Development of Methane Decomposition Reactor for Hydrogen Production Using Solar Thermal Energy)

  • 김하늘;김종규
    • 신재생에너지
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    • 제17권2호
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    • pp.40-49
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    • 2021
  • This paper explains the development process of methane decomposition to hydrogen and carbon black using solar thermal energy. It also demonstrates the advantages and disadvantages of five different reactors for each development stage, including the reactor's experimental results. Starting with the initial direct heating type reactor, the indirect heating type reactor was developed through five modifications. The 40-kWth solar furnace installed at the Korea Institute of Energy Research was used for the experiment. In the experiment using the developed indirect heating reactor, an 89.0% methane to hydrogen conversion rate was achieved at a methane flow rate of 40 L/min, obtained at about twice the flow rate compared to previous advanced studies.

고주파 유도가열을 이용한 선상가열 시 각 변형 예측에 관한 연구 (A study on the prediction of the angular distortion in line heating with high frequency induction heating)

  • 박동환;진형국;박성식;신상범
    • Journal of Welding and Joining
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    • 제33권1호
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    • pp.80-86
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    • 2015
  • The purpose of this study is to establish the predictive method of the angular distortion caused by the line heating process with high frequency induction heating. In order to do it, the heat input model for the high frequency induction heating system was established through comparing the temperature evaluation results obtained by both FEA and experiment. The critical heating conditions to prevent the degradation of the work piece with various thicknesses were identified by FEA and microstructure test results. Under the critical heating conditions, the extensive line heating tests were performed. According to the test results, it was found that the angular distortion behavior of the heated plates could be defined as the function of heat intensity and the rigidity of heated plate. In addition, it was clarified that the angular distortion strongly depended on the size of test specimen such as the length and the width of the heated plate. Based on these results, the predictive equation for the angular distortion was established with the function of heat intensity, bending rigidity and size of heated plate.