• Title/Summary/Keyword: Heat-treatment and Austempering

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The Effect of Alloying Elements and Heat Treatment on Mechanical Properties of ADI (ADI의 기계적 성질에 미치는 합금원소 및 열처리의 영향)

  • Kim, Sug-Won;Han, Sang-Won;Woo, Kee-Do
    • Journal of the Korean Society for Heat Treatment
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    • v.11 no.2
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    • pp.121-130
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    • 1998
  • The effects of alloying elements(Mo, Cu, Ni) and austempering temperature conditions on the microstructural morphologies and mechanical properties in austempered ductile cast iron has been investigated. The austempering at $350^{\circ}C$ for 2hrs after austenitizing at $900^{\circ}C$ for 2hrs in all specimens with various alloying elements was optimum because the good combination of tensile and yield strength, hardness and impact value was obtained. The microstructures of these ADIs treated by a forementioned austempering condition are nearly a mixture type of needle and feathery bainite. Among those alloys, Mo-Cu alloyed DCI had the best optimum mechanical properties of hardness and toughness for automobile parts by austempering treatment for 2hrs at $900^{\circ}C$ followed by $350^{\circ}C$ for 2hrs.

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Effect of Austempering Temperature on the Mechanical Properties and Fracture Characteristic of Austemped Ductile Cast Iron (오스템퍼드 구상흑연 주철의 기계적 성질 및 파괴특성에 미치는 오스템퍼링 온도의 영향)

  • Kang, C.Y.;Kim, C.G.
    • Journal of the Korean Society for Heat Treatment
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    • v.7 no.4
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    • pp.298-306
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    • 1994
  • This study was performed to investigation the effect of austempering temperature on the mecanical properties and fracture Characteristic of the ductile cast iron with contains Cu and Mo. The obtained results of this study were as follows; Microstructure of austemped ductile cast iron obtained by austempering were low bainite with some martensite at $250^{\circ}C$, mixture of low and upper bainite at $300^{\circ}C$ and upper bainite at $350^{\circ}C$. With increasing austempering temperature, yield strength, tensile strength and hardness decreased, while the elongation and impact absorption energy increased. With increasing austempering temperature, fracture toughness value increased and mainly controlled by bolume fraction of retained austenite. The volume fraction of retained austenite increased and the fracture surface obtained fibrous and dimple with increasing austempering temperature.

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Study on the Mechanical Properties of Mo Series High Speed Tool Steel Austempered (Mo계 고속도 공구강의 오스템퍼렁에 따른 기계적 성질에 관한 연구)

  • Choi, M.S.;Lee, H.W.;Rho, Y.S.;Kim, Y.H.;Kim, H.G.;Lee, S.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.4 no.1
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    • pp.1-12
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    • 1991
  • This study has been performed to find out the effect of austenitizing temperature, austempering temperature and its holding time, and tempering cycle on the mechanical properties such as impact resistance, hardness etc. of AISI $M_2$ Mo series high speed tool steel austempered or tempered after austempering treatment. The results obtained from the experiment are as follows ; (1) Optical micrograph has revealed that the transformation rate of bainite is delayed as the austenitizing temperature increases and that bainite is most apparently transformed at an austempering temperature of $290^{\circ}C$. (2) The amount of retained austenite during austempering has been analysed to be increased by the X-ray diffraction technique as the transformation product of bainite is increased. It has also been shown that the longer the holding time of austempering, the more the transformation quantity of bainite is formed, exhibiting, however, that the rate of bainitic transformation is considerably retarded after a certain period of holding time elapses. (3) Hardness measurement has shown that hardness values obtained after austempering increase with decreasing the amount of retained austenite. (4) The austempering and then tempering cycle has been formed to give hardness values which are more greatly improved as austenitizing temperature is increased. (5) The mechanical property of the specimen primary-tempered for 1 hour at $550^{\circ}C$ after austempering for 2 hours at $290^{\circ}C$ from the austenitizing temperature range of $1180^{\circ}C$ to $1210^{\circ}C$ have been estimated to be good values.

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Effect of the Amount of Retained Austenite on the Mechanical Properities of Austempered Ductile Iron (오스템퍼드 구상흑연주철품의 기계적 성질에 미치는 잔류오스테나이트량의 영향)

  • Choi, J.O.;Lee, S.H.;Park, S.T.;Choi, C.O.
    • Journal of the Korean Society for Heat Treatment
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    • v.15 no.4
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    • pp.178-187
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    • 2002
  • Austempered Ductile Iron (ADI) castings having various chemical composition and heat treatment conditions were investigated. Especially, this study was investigated the influence of various parameters on austempering temperature and alloying elements. The addition of Mo, Cu, and Ni individually or combined in these alloys also investigated. The alloying elements influence the austempering reaction, the microstructures, mechanical properties and amount of retained austenite. In this study, the mechanical properties (ultimate tensile strength(UTS), hardness, elongation) are analysed to show the relationship between alloying elements, austempering temperatures and amount of retained austenite. The amount of retained austenite was the range of 15 - 40%. In case of the alloy to witch Mo, Cu, and Ni was added, the amount of retained austenite was the largest at a constant austempering temperature.

The Effect of Alloying Elements and Heat Treatment on Elastic Modulus and Wear Resistance Property of ADI (ADI의 탄성계수와 내마모성에 미치는 합금원소 및 열처리의 영향)

  • Kim, S.W.;Woo, K.D.;Jin, Y.C.
    • Journal of the Korean Society for Heat Treatment
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    • v.11 no.2
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    • pp.82-91
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    • 1998
  • The elastic modulus and wear resistance in austempered ductile cast iron(ADI) are two important mechanical properties for automobile parts. Therefore, the effect of Cu, Ni, Mo and special austempering treatment such as preheated, prequenched, and step austempering treatments on elastic modulus and wear resistance has been investigated systomatically. As a result, elastic modulus and wear resistance were increased by the addition of Mo-Cu and preheated austempering treatment.

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Effect of Austempering Treatment on Damping Capacity and Mechanical Properties in Gray Cast Iron (회주철의 진동감쇠능과 기계적 성질에 미치는 오스템퍼링처리의 영향)

  • Han, D.W.;Kim, J.C.;Son, Y.C.;Baik, S.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.12 no.2
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    • pp.108-116
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    • 1999
  • Gray cast iron with a high damping capacity has been used for controlling the vibration and noise in various mechanical structures. Nevertheless, its usage has been often restricted due to its poor tensile strength. Therefore, it is necessary to improve tensile strength at the expense of a loss in damping capacity. This study is aimed at finding the best combination of tensile strength and damping capacity by varying austempering time and temperature range from $320^{\circ}C$ to $380^{\circ}C$ after austenization at $900^{\circ}C$ for 1hr. The effect of austempering condition on hardness and the volume fraction of retained austenite is investigated as well. The results obtained are summarized as follows : (1) With an increase in austempering temperature, both tensile strength and hardness decrease while damping capacity improves. (2) Austempering at $350^{\circ}C$, resulting in a mixture of upper and lower bainite with partially retained austenite, exhibits the optimum combination of tensile strength and damping capacity.

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Improvement of Fatigue Limit in Spheroidal Graphite Cast Iron with High Strength and Toughness (고강도·고인성 구상흑연주철의 피로한도의 개선)

  • Kim, M.G.;Kim, J.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.12 no.1
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    • pp.40-46
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    • 1999
  • Rotary bending fatigue tests were carried out to investigate the improvement of fatigue limit in annealed and austempered spheroidal graphite cast iron. Main results obtained are as follows. (1) The tensile strength(hardness) of Series C is higher than that of Series B, and fatigue limits are 245MPa in Series C, 230MPa in Series B and 195MPa in Series A, respectively. (2) The fatigue limits of Series B and Series A are mainly governed by the resistance to fatigue crack initiation. Whereas, the fatigue limit of Series C is governed by the resistance to fatigue crack initiation and growth. The defect size and the resistance to crack initiation and growth should be considered to clarify the fatigue properties in spheroidal graphite cast iron. (3) Improvement of fatigue limit by half-austempering is more reasonable than that of full-austempering treatment in multi defective materials as spheroidal graphite cast iron.

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Quantitative Evaluation for Fatigue Limit and its Application to Spheroidal Graphite Cast Iron (피로한도의 정량평가법과 구상흑연주철에 대한 적용)

  • Kim, Jin-Hak;Kim, Min-Gun
    • Journal of Industrial Technology
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    • v.18
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    • pp.203-208
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    • 1998
  • Fatigue tests were performed to examine the 4 parameter method for specimens prepared by various heat treatment which resulted in different mechanical properties. Obtained main results are as follows. (1) Samples treated by austempering did not show the expected improvement of fatigue limit although hardness and strength increased. This is attributed to the fact that defect sensitivities of materials increase as increasing of hardness and tensile strength, it is also shown that the graphites acting as stress concentration place become larger by austempering heat treatment than by normal annealing. (2) It is very reasonable to predict the fatigue limit of ductile irons with 4 parameter method based on ${\sigma}_{TS}$, $H_v$, ${\Delta}K_{th}$ and ${\sqrt{area}}_{max}$. (3) The half-austempering treatment appeared to be more useful than the full-austempering method to improve the fatigue limit in the spheroidal graphite cast iron with multi defective material.

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The Effects of Austempering Heat Treatment on the Processing Window and Mechanical Properties in Cast and Hot-rolled Fe-0.7wt%C-2.3wt%Si-0.3wt%Mn Steel (주조 및 열간 압연된 Fe-0.7wt%C-2.3wt%Si-0.3wt%Mn 강의 프로세싱 윈도우와 기계적 성질에 미치는 오스템퍼링 조건의 영향 비교)

  • Son, Je-Young;Hwang, Dong-Chan;Choi, Jae-Joo;Song, June-Hwan;Kim, Ji-Hun;Kim, Won-Bae;Ye, Byung-Joon
    • Journal of Korea Foundry Society
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    • v.30 no.2
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    • pp.60-65
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    • 2010
  • In this study, we investigate the effects of austempering heat treatment on the processing window and mechanical properties in cast and hot-rolled Fe-0.7 C-2.3 Si-0.3 Mn steel. Each specimens were austenitised at $900^{\circ}C$ for 7 min, and austempered at $260^{\circ}C,\;320^{\circ}C$, and $380^{\circ}C$ for the various periods of time from 2 min to 240 min. After heat treatment, the evaluation of stage I and stage II as performed by optical metallography, XRD, hardness test. Both cast and hot rolled specimens had similar processing window. So grain size effect is not important to the austempered high carbon high silicon cast steel. When the austempering temperature was $260^{\circ}C$, the microstructure consisted of the lower ausferrite while the upper ausferrite structure was formed at $380^{\circ}C$. As the austempering temperature increases from 260 to $380^{\circ}C$, the strength and hardness decreased, elongaton and volume fraction of austenite increased. In addition, there was no change of mechanical properties between cast and hot-rolled specimens.

The Austempering Transformation Behavior of Fe-0.7wt.%C-2.3wt.%Si-0.3wt.%Mn Steel (Fe-0.7wt.%C-2.3wt.%Si-0.3wt.%Mn 강의 오스템퍼링 변태 거동)

  • Shin, Sang-Yun;Lee, Do-Hoon;Kim, Seo-Eun;Ye, Byung-Joon
    • Journal of Korea Foundry Society
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    • v.34 no.1
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    • pp.1-5
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    • 2014
  • The austempering transformation behavior in Fe-0.7wt.%C-2.3wt.%Si-0.3wt.%Mn steel is investigated. Each specimen was austenitized for 60 min at $900^{\circ}C$, and austempered at $380^{\circ}C$ for different time periods varying from 2 min to 256 min. After the austempering heat treatment, the Stage I and II evolutions are performed using optical metallography, X-ray diffraction and image analyses. Variations in the X-ray diffraction patterns and lattice parameters of the ferrite and austenite demonstrate that the residual austenite decomposes into ferrite and carbide during the Stage II evolution; moreover the amount of ferrite increases during the Stage I evolution. While the amount of austenite increases during Stage I, it dicreases during Stage II. Overall, the variations in the volume fractions of the microstructure and carbide formation in stages I and II meet high temperature austempering reaction of the ausferrite microstructure.