• Proceedings of the SAREK Conference
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• 2008.06a
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• pp.1025-1030
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• 2008

We develop heat exchanger modules for a multi-burner boiler. The heat exchanger module is kind of a heat recovery steam generator (HRSG). This heat recovery system has 4 heat exchanger modules. The 1st module consists of 27 bare tubes due to high temperature exhaust gas and the others consist of 27 finned tubes. The maximum steam pressure of each module is 10 bar and tested steam pressure is 4 bar. In order to test these heat exchanger modules, we make a 0.5t/h flue tube boiler (LNG, $40\;Nm^3/h$). The test results of 100% boiler load show that heat transfer rate of 1st module is 49.7 Mcal/h which is 34% of total heat transfer rate and that of 2nd module is 82.6 Mcal/h which is 57% of total heat transfer rate. The reason of higher the heat transfer rate of 2nd module than that of 1st module is that the 2nd heat exchanger module has finned tubes instead of bare tube. The boiler load 50% results show that only 2 heat exchanger modules are needed to extract the heat from the flue gas to water. From this result, it is very important of optimum design of the first finned tube among all water tubes.

• Journal of Energy Engineering
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• v.22 no.2
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• pp.120-127
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• 2013

This study investigated the characteristics of heat transfer and pressure drop for cross-flow heat exchanger of premixed combustion system. The premixed burner was in front of a heat exchanger, and the number of heat exchanger modules was changed to investigate the characteristics of NOx and CO emissions with various equivalence ratios. In addition, the effectiveness, entropy generation and pressure drop were calculated by various number of heat exchanger modules and the performance of heat exchanger was analyzed by the exergy loss.

• Journal of computational fluids engineering
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• v.19 no.1
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• pp.47-56
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• 2014

Since a typical plate heat exchanger is made up of a huge number of unitary cells, it may be impossible to predict the aero-thermal performance of the full scale heat exchanger through three-dimensional numerical simulation due to the enormous amount of computing resources and time required. In the present study, a simple flow-network model using the friction factor correlation and a thermal-network model based on the effectiveness-number of transfer units (${\varepsilon}$-NTU) method has been developed. The complicated flow pattern inside the cross-corrugated heat exchanger has been modeled into flow and thermal networks. Using this model, the heat transfer between neighboring streams can be considered, and the pressure drop and the heat transfer rate of full-scale heat exchanger matrix are calculated. In the calculation, the aero-thermal performance of each unitary cell of the heat exchanger matrix was evaluated using correlations of the Fanning friction factor f and the Nusselt number Nu, which were calculated by unitary-cell CFD model.

• The KSFM Journal of Fluid Machinery
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• v.19 no.2
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• pp.49-54
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• 2016

A conceptual study of an air-cooled heat exchanger is conducted to achieve the long-term passive cooling of an integral reactor. A newly designed air-cooled heat exchanger is introduced in the present study and preliminary thermal sizing is demonstrated. This study mainly focuses on feasibility of an innovative air-cooled heat exchanger to extend the cooling period of the passive residual heat removal system(PRHRS) only in passive manners. A vertical shell-and-tube air-cooled heat exchanger is installed at the top of the emergency cooldown tank(ECT) to collect evaporated steam into condensate, which enables water inventory of the ECT to be kept. Finally, thermal sizing of an air-cooled heat exchanger is presented. The length and the number of tubes required, and also the height of a stack are calculated to remove the designated heat duty. The present study will contribute to an enhancement of the passive safety system of an integral reactor.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.18 no.3
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• pp.193-201
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• 2006

Thermal performance model was developed for a cross-flow aluminum heat exchanger with relatively short passage. Appropriate heat transfer coefficient and friction factor equations for laminar channel flow were obtained considering developing regions. The heat exchanger was analyzed using the unmixed cross-flow ${\epsilon}$-NTU relationship considering leak-age between streams. Thermal contact between corrugations and plates was also considered. Tests were separately conducted for two samples - one made of non-treated aluminum sheets, and the other made of varnish-treated ones. The samples were made by stacking corrugations and plates one after another. The model adequately predicted the thermal performance and pressure drop of the non-treated heat exchanger. The thermal performance of the varnish-treated one was $7{\sim}12%$ overpredicted, and the pressure drop of the varnished-treated heat exchanger was $5{\sim}15%$ underpredicted. The air leakage ratio of the non-treated heat exchanger was $23{\sim}26%$. The ratio decreased to less than $10%$ with the varnish treatment.

• Journal of Power System Engineering
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• v.11 no.2
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• pp.20-25
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• 2007

The performance of air-to-air heat exchanger has been investigated with rotating porous plates newly developed in this study. With an equal interval of 18 mm, the rotating porous plates are installed inside the heat exchanger where the hot and cold airs enter at opposite ends. When flowing in opposite directions by the separating plate installed in the center of the rotating porous plates, the airs give and receive the heat each other. Dry bulb temperature is set by adjusting heat supply at heater. In order to measure the temperature distribution of the hot air side inside heat exchanger, the thermocouples are inserted between the plates. The first location of thermocouple is 10mm downstream from the inlet of heat exchanger, and succeeding ten locations are aligned at an equal interval of 18mm. From the experiment of air-to-air heat exchanger with the rotating porous plates, the heat transfer rate increased as both air flow rate and RPM of the rotating porous plate increased. It was found that the overall heat transfer coefficient increased with the increase in RPM of porous plate at the conditions of the same air flow rate.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.20 no.6
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• pp.372-380
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• 2008

In order to control indoor air quality and save energy, it is needed to install a suitable ventilation system equipped with heat exchanger for heat recovery. Paper heat exchanger can recover $50{\sim}70%$ of the enthalpy difference between supply and exhaust air. The purpose of this research is to obtain the experimental correlations for the friction factor, heat transfer coefficient, mass transfer coefficient and permeance of paper heat exchanger, which can be used to predict the performance of the paper heat exchanger. Pressure drops at various velocities, and sensible and latent heat transfer rates at various dry-bulb temperatures, relative humidities and specific humidities are measured to derive experimental correlations. The results of prediction using correlations show fairly good agreement with the experimental data obtained in the actual operating conditions.

• Proceedings of the SAREK Conference
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• 2009.06a
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• pp.189-194
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• 2009

In a gas engine based cogeneration system, heat is recovered from two parts, which are jacket water and exhaust gas. The heat from the jacket water is often recovered by a plate type heat exchanger and used for the room heating and/or hot water supply. Depending on the operating conditions of engine and heat recovery system, there should be imbalance in the flow rate and supply pressure between engine and heat recovery side of the heat exchanger. The imbalance cause the deformation of the plate, which affects the pressure drop characteristics. In the present study, the pressure drop inside the heat exchanger has been investigated in a 1/5 scaled test rig and compare with the experimental correlations, which are used for the design.

• Proceedings of the SAREK Conference
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• 2008.06a
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• pp.328-333
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• 2008

In order to control indoor air quality and save energy, it is needed to install a suitable heat exchanger for heat recovery. A plastic heat exchanger have many advantages and can recover $50{\sim}80%$ of the temperature difference between supply and exhaust air. The purpose of this research is to evaluate the performance of plastic heat exchanger with different shapes. Pressure drop and heat transfer characteristics of plastic heat exchangers are investigated for various velocities.

• Proceedings of the SAREK Conference
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• 2008.06a
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• pp.1231-1236
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• 2008

The flow and heat transfer performance were measured at high temperatures in CFB heat exchanger with multiple risers and downcomers. The theoretical model for predicting heat exchanger performance was developed in this study. The model predictions were compared with the measured heat transfer rates to show relatively good agreement. The maximum gas cooling rate was $20,300^{\circ}C/sec$, and the dioxin reduction rate was 68%.