• 제목/요약/키워드: Heat-affected zone

검색결과 596건 처리시간 0.023초

충격하중에 의한 용접구조물의 강도 증가에 관한 연구 (A Study on the strength improvement in weldment by the impact loading)

  • 양영수
    • 한국생산제조학회지
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    • 제9권3호
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    • pp.76-82
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    • 2000
  • It is well known that during the oxygen cutting process residual thermal stresses are produced in weldment. The local non-uniform heating and subsequent cooling which takes place during any welding process causes complex thermal strains and stresses to finally lead to residual stresses exceed to the yield stress. High tensile stresses combined with applied structural load in the region near the welded joint can given rise to distortion brittle fracture change of the fatigue strength and stress corrosion cracking. The appropriate treatment of the welded component which reduces the peak of he welding residual stresses is believed to lower risk of the fracture during the service of the structure. In this study the impact loading in oxygen cutting frame was applied to reduce the residual stress. After applying the impact loading redistribution of resid-ual stress was measured by cutting method and the effect of fatigue was tested.

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6K21 알루미늄 판재의 레이저 겹치기 용접 시 발생하는 기공에 관한 연구 (Study on the porosity formation in the lap joint CW Nd:YAG laser welds of 6K21 aluminum alloy sheet)

  • 양현석;이경돈;김용;박기영
    • 한국레이저가공학회지
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    • 제11권3호
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    • pp.16-20
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    • 2008
  • The lap Joint welding of 6K21 aluminum sheets by Nd:YAG laser were performed with an aluminum 5183 filler wire or without a filler wire. The porosity of laser welding beads were observed through an optical microscope and X-ray photography with various levels of welding speed and gap size. The porosity was observed in the gap between upper and lower sheet near a heat affected zone when autogenous welding. Decrease of welding speed and use of AA5183 filler wire reduced porosity significantly.

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레이저 용접 합체박판의 물성 및 성형성에 관한 연구 (Study on the Material Properties and Formabilities for the Tailored Blank Sheet Welded by Laser)

  • 박승우;구본영;백승준;금영탁;강수영
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1998년도 춘계학술대회논문집
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    • pp.32-35
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    • 1998
  • The material properties and forrnabilities of tailored blanks are evaluated by experimental tests. In the tensile test, the gradient of strength coefficients of the heat affected zone associated with the welded line width represents the quality of a welded part. In the hemispherical dome punching test, the plane strain state of the welded line is observed. In the squared cupping test, the thin side is stretched more than the thick side in the stretch mode, while both sides are similarly stretched in the draw mode. In the 2D draw test, FLCo is measured in a simple manner and the forming defects of the tailored blanks with the same thickness are found.

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후판 강용접부의 신뢰성 평가 (Evaluation of Reliability for Welded thick steel joint)

  • 최원두;이영호;길두송;박상기
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 춘계 학술발표대회 개요집
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    • pp.327-329
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    • 2004
  • Reliability evaluation of the welded structure for industrial structures/facilities such as power plant and petro-chemical refinery facilities is very important, and especially the reliability diagnosis of the structure is based on the exact evaluation of materials properties. But, the conventional Pre-Qualification test had the difficulty of evaluating the real material properties in the field because the test was made on the specimen with the simulated welding for the in-field welding condition. Therefore, a continuous indentation technique was proposed for simple and non-destructive testing of in-field structures and for selective testing of local range such as heat affected zone and weldment.

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강제어촌의 부식특성과 그 방식에 관한 연구 (Study on the Corrosion Charactristics and its Corrosion Protection of Steel Fishing Banks)

  • 임우조;이종락
    • 수산해양기술연구
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    • 제28권2호
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    • pp.216-227
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    • 1992
  • The corrosion rate, behavior of corrosion fatigue and characteristic of cathodic protection for SB41 were investigated by corrosion and corrosion control tests in seawater at laboratory and coast. The main result obtained are as the following; 1) The corrosion rate of base metal (BM) is about 28-37 mg/dm super(2) day in seawater of coast. 2) The correlation between the stress intensity factor range $\Delta$K and crack propagation rate da/dN for weldment follows paris' rule in seawater : da/dN=C($\Delta$K) super(m) where m is the slope of the correlation, and is 2.02 for BM and 1.75 for heat affected zone (HAZ) respectively. 3) The corrosion sensitivity of HAZ is more sensitive than that of BM under the low region of $\Delta$K. 4) With increase of bared surace area of cathode, cathodic protection potential is increased sharply.

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마찰용접에 의한 초경공구재와 금속간의 압접기술개발과 AE에 의한 품질평가 (Friction Welding of Sintered Hard Tool Materials to Metals and Its Quality Evaluation by AE)

  • 오세규;전태언;박일동;오명석;이주석
    • 한국해양공학회지
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    • 제10권1호
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    • pp.36-46
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    • 1996
  • This paper deals with determinig the proper friction welding condition and analyzing various mechanical properties of friction welded joints of sintered carbide tool materials(K20, P25, and SKDX5 for the blade part of drill or press punch) to alloy steel (SKH4, SCM440 for the shank part of drill or press punch), the alloy steel to aluminum(A6061 for the interlayer material between the blade part and the shank) and sintered carbide tool materials to alumminum. And also acoustic emission test will be carried out during fiction welding to evaluate the weld quality.

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선상가열시 강판의 변형 추정도구 개발을 위한 기초연구 (A Study of the Development of a simulator for Deformation of the Steel Plate in Line Heating)

  • 서도원;양박달치
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2006년 창립20주년기념 정기학술대회 및 국제워크샵
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    • pp.213-216
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    • 2006
  • During the last decade several different methods have been proposed for the estimation of thermal deformations in the line heating process. These are mainly based on the assumption of residual strains in the heat-affected zone or simulated relations between heating conditions and residual deformations. However these results were restricted in the application from the too simplified heating conditions or the shortage of the data. The purpose of this paper is to develop a simulator of thermal deformation in the line heating using the artificial neural network. Two neural network predicting the maximum temperature and deformations at the heating line are studied. Deformation data from the line heating experiments are used for learning data for the network. It was observed that thermal deformation predicted by the neural network correlate well with the experimental result.

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협계용접부 강도 불균일을 고려한 소성 η계수 평가 (I) (Evaluation of the Plastic η-Factor Considering Strength Mismatch in a Narrow Gap Welding Part (I))

  • 허용;김형익;선광상;구재민;석창성
    • 대한기계학회논문집A
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    • 제32권6호
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    • pp.504-511
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    • 2008
  • This study evaluated the influence of the strength mismatch of HAZ for a plastic ${\eta}$-factor, which is the principle parameter determining the plastic portion of J-integral to assess the fracture toughness of the weldment. The specimen of tensile and hardness test was manufactured from the piping applying narrow-gap welding, and the mechanical properties of weldment, HAZ and a base metal were obtained. To perform the finite element analysis according to the ratio of strength mismatch, the material properties was chosen with the change of strength using the determination method of Ramberg-Osgood constant. Also, the influence of the strength mismatch of HAZ was determined using finite element analysis by those properties.

원전 증기발생기 레이저 클래딩 보수부위 잔류응력 해석 (Residual Stress Analysis of Laser Cladding Repair for Nuclear Steam Generator Damaged Tubes)

  • 한원진;이상철;이선호
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.56-60
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    • 2008
  • Laser cladding technology was studied as a method for upgrading the present repair procedures of damaged tubes in a nuclear steam generator and Doosan subsequently developed and designed a new Laser Cladding Repair System. One of the important features of this newly developed Laser Cladding Repair System is that molten metal can be deposited on damaged tube surfaces using a laser beam and filler wire without the need to install sleeves inside the tube. Laser cladding qualification tests on the steam generator tube material, Alloy 600, were performed according to ASME Section IX. Residual stress analyses were performed for weld metal and heat affected zone of as-welded and PWHT with SYSWELD software.

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Nd:YAG 레이저를 이용한 polyoxymethylene 표면의 마이크로 딤플가공 및 특성에 관한 연구 (Characteristics of micro-dimple formed on polyoxymethylene surface by Nd:YAG laser texturing technique)

  • 조민행;이재봉;이성혁;김주한
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.193-197
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    • 2008
  • Array of micro-dimple on polyoxymethylene (POM) surface was fabricated using Q-switched Nd:YAG laser and its characteristics were studied in terms of heat affected zone (HAZ), dimple geometry, and the effect of specimen surface roughness. Process parameters such as lamp current, process time, and the stream of air in order to minimize HAZ and flow of molten polymer into cavity were extensively studied in this work. Dimple geometry was further investigated by 3-D optical microscopy to provide deep insight into morphological analysis near the dimples. This paper also presents the applicapability of micro-dimples in polymeric tribological system, such as a thrust bearing. Micro-dimples were expected to provide low coefficient of friction and enhanced lubricity at the sliding interface.

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