• Title/Summary/Keyword: Heat-affected zone

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The study on temperature distribution characteristic of irradiated surface by CO2 laser (온도센서를 이용한 CO2레이저 빔 조사면의 온도 분포 특성에 관한 연구)

  • Min, Byoung-Dae;Kim, Tae-Kyun;Chung, Hyun-Ju;Kim, Yong-Cheol;Joung, Jong-Han;Kim, Hee-Je
    • Proceedings of the KIEE Conference
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    • 2003.07c
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    • pp.1831-1833
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    • 2003
  • Nowadays, CO2 lasers are used widely in many applications such as materials fabrication, communications, remote sensing and military purpose etc. Especially, CO2 lasers are in the spotlight at surface handling and heat processing. It is important to control the laser output power and beam quality in those fields. To increase beam qualify, We used the feedback system by various sensors. Although, CO2 lasers' output beam became feedback, its beam affected the irradiated material target already. Since, ideal real time control have still the problem to solve. Hence, we need the new proposal for more precise laser processing. So we expect the new effect how to change the irradiated material target as the kind of, processing time and output density caused by the CO2 laser beam. In this study, We have investigated the characteristics of the temperature and HAZ(Heat Affected Zone) by CO2 laser output with IR temperature sensor and RTD.

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A Study on the Dynamic Fracture Toughness of Welding Structural Steels by Instrumented Impact Testing (계장화 충격시험법에 의한 구조용강 용접부의 동적 파괴인성에 관한 연구)

  • 김헌주;김경민;윤의박
    • Journal of Welding and Joining
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    • v.11 no.1
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    • pp.42-51
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    • 1993
  • In this study, investigations were conducted in calculating parameters of elastic-plastic fracture mechanics using single specimen. The validity of these testing methods was judged by the confirmation of multiple specimen method of stop block test. The results were as follows: In order to measure a fracture toughness using the instrumented impact test, two general requirement must be considered; One, setting up proper impact velocity considered the effect of loading and the other, the necessity of low blow test for obtaining true energy by the compliance correction. It was possible to detect a crack initiation point by calculating the compliance changing rate from a load-defection curve. Criterion of a stable crack growth, $T_{mat}$ could be estimated by using key-curve method for a base metal. and combining Kaiser's rebound compliance with Paris-Hutchison's $T_{appl}$ equation for the brittled zone of welding heat affected.at affected.d.

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An experimental study on the unequal thickness joint using FSW with $4mm^{t}$ and $6mm^{t}$ Al 6061 T6 plates (Al 6061 T6 합금의 이두께 마찰교반 용접에 관한 연구)

  • Ryu, Deok-Hui;Kim, Jae-Seong;Jin, Hyeong-Guk;Lee, Jae-Hun;Lee, Bo-Yeong
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.223-225
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    • 2005
  • In order to demonstrate the friction stir weldability of the Al 6061 T-6 unequal thickness joint and determine optimum welding parameters, the relations between welding parameters and properties of the joints have been studied in this paper. The experimental results showed that the tensile properties of the joints are affected by the welding heat inputs and tool shape. In this study, the maximum ultimate strength of the as-welded joint is equivalent to 78% and 18hour aged joint is equivalent to 93% that of the base metal. Though the voids-free joints are fractured at the thermally affected zone on the advancing side, the fracture occurs at the weld center when the void defects exist in the joints.

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Effect of Weld Residual Stress on Fatigue Analysis of Nozzle (노즐의 피로해석에 미치는 용접잔류응력의 영향)

  • Kim, Sang-Chul;Kim, Man-Won
    • Journal of Welding and Joining
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    • v.32 no.1
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    • pp.71-78
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    • 2014
  • Although the fatigue design curve of ASME Code has enough margin with respect to alternating stress and cycles, the welding residual stress(WRS) should be included in fatigue analysis. In this paper, WRS distribution in a nozzle with dissimilar metal weldment was obtained by finite element analysis and was added in fatigue analysis. The fatigue analysis was performed by following the ASME Code including thermal and stress analysis applying with postulated 30 transient conditions. The calculated results of a cumulative fatigue usage factors(CUF) were compared for the case of the models with or without WRS effects. The results showed that the CUF at weldment and heat affected zone was affected by the WRS.

Pulsed laser surface modification for heat treatment and nano-texturing on biometal surface

  • Jeon, Hojeong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2016.11a
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    • pp.118.1-118.1
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    • 2016
  • The laser surface modification has been reported for its functional applications for improving tribological performance, wear resistance, hardness, and corrosion property. In most of these applications, continuous wave lasers and pulsed lasers were used for surface melting, cladding, alloying. Since flexibility in processing, refinement of microstructure and controlling the surface properties, technology utilizing lasers has been used in a number of fields. Especially, femtosecond laser has great benefits compared with other lasers because its pulsed width is much shorter than characteristic time of thermal diffusion, which leads to diminish heat affected zone. Moreover, laser surface engineering has been highlighted as an effective tool for micro/nano structuring of materials in the bio application field. In this study, we applied femtosecond and nanosecond pulsed laser to treat biometals, such as Mg, Mg alloy, and NiTi alloy, by heating to improve corrosion properties and functionalize their surface controlling cell response as implantable biomedical devices.

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A Study on Advanced Small Punch Test for Evaluation of Material Degradation in Weldment Microstructures (용접부 미세조직의 재질열화 평가를 위한 Advanced Small Punch 시험에 관한 연구)

  • 이동환;이송인;박종진;유효선
    • Journal of Welding and Joining
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    • v.21 no.1
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    • pp.99-106
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    • 2003
  • This research was aimed to evaluate the material degradation with various microstructures of X20CrMoV121 steel weldment by Advanced Small Punch(ASP) test. Due to the regional limitation on constitutive structures, the minimized loading ball(${\varphi}1.5mm$) and bore diameter of lower die(${\varphi}3mm$) were designed for the ASP test. The micro-hardness test was also performed to assess the mechanical properties with artificial aging heat treatment. Material degradation was estimated by ductile-brittle transition temperature(DBTT). The results obtained from the ASP test were compared with those from conventional small punch(CSP) test and CVN impact test for several weldment microstructures. It was found that the ASP test clearly showed the microstructural dependance on the material degradation in the weldment.

A Study on the Flat-Type Induction Heating of Steel Plate (강판표면의 유도가열에 관한 연구)

  • Yun, Jin-Oh;Yang, Young-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.7
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    • pp.948-954
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    • 2004
  • Induction heating is a process that is accompanied with magnetic and thermal situation. When the high-frequency current flows in the coil, induced eddy current generates heat to conductor. To simulate an induction and induction heating process, the finite element analysis program was developed. A coupling method between the magnetic and thermal routines was developed. In the process of magnetic analysis and thermal analysis, magnetic material properties and thermal material properties depending on temperature are taken into consideration. In this paper, to predict the angular deformation, temperature difference and the shape of heat affected zone were discussed. Also appropriate coil shape and other process variables for maximum angular deformation were proposed.

THERMOMECHANICAL STUDY OF LASER TREATED NiTi DENTAL ARCH WIRE

  • Kim, Young-Kon;Park, Joon-B.;Lakes, R.S.;Andreasen, G.F.
    • Proceedings of the KOSOMBE Conference
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    • v.1989 no.05
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    • pp.9-12
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    • 1989
  • A preliminary study has been conducted to demonstrate the effect of laser heat treatment on Ni Ti alloy dental arch wires ($0.016"\;{\times}\;0.022"$ and $0.018"\;{\times}\;0.026"$, rectangular shape). Changes in mechanical and thermal properties and surface morphologies are investigated by using optical and scanning electron microscope (SEM), energy dispersive x-ray microprobe analysis(EDX), differential scanning calorimeter (DSC), and micro hardness tester. The results indicate that the laser can affect the thermal equilibrium state of the localized surface. Titanium rich surface film is formed by the laser treatment. The surface film and rapidly resolidified underlying structures show better chemical resistance than the matrix material. Phase transition temperatures which are related to shape recovery temperatures are changed after laser treatment. Hardness of resolidified area and heat affected zone are lower than before treatment.

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Crack Growth Analysis of Dissimilar Metal Weld using a Numerical Method (수치해석방법을 이용한 이종금속용접부에서의 균열성장해석)

  • Kim, Sang-Chul;Kim, Maan-Won
    • Journal of Welding and Joining
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    • v.28 no.1
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    • pp.100-106
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    • 2010
  • In this paper crack propagation analyses in the dissimilar metal weldment of a nozzle were performed using a finite element alternating method (FEAM). A two-dimensional axisymmetric finite element nozzle model was prepared and welding simulation including the thermal heat transfer analysis and the thermal stress analysis was performed. Initial cracks were inserted at weld and heat affected zone in the finite element model which has welding residual stress distribution obtained from the welding simulation. To calculate crack propagation trajectories of these cracks, a new fatigue crack evaluation module was developed in addition to the previous FEAM program. With the new FEAM fatigue crack evaluation module, crack propagation trajectory and crack growth time were calculated automatically and effectively.

A Study on Friction Welding and AE Evaluation for Cold Die Steel and High Temperature Creep Properties (금형강의 마찰용접과 AE평가 및 고온 크리프 특성에 관한 연구)

  • 황성필;김일석;유인종;이연탁;오세규
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2001.05a
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    • pp.282-288
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    • 2001
  • This paper deals with determining the proper friction welding condition and analyzing various mechanical properties of friction welded joints of the bladepart heat resisting steel(STD11) for cold die punch to the shank part alloy steel(SCM440). And the in-process real-time weld quality evaluation technique by acoustic emission during friction welding of STD11 to SCM440 steels with higher confidence and reliability has been much required even though it might be the first trial approach for developing it. Also, the high temperature properties of STD11-SCM440 weld were considered in this paper.

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