• Title/Summary/Keyword: Heat resistance

Search Result 2,879, Processing Time 0.029 seconds

A Study on the Mechanical Behavior of Resistance Spot Welding by Finite Element Method (유한요소법에 의한 저항 점용접부의 역학적 특성에 관한 연구)

  • 방한서;주성민;방희선;차용훈;최병기
    • Journal of Welding and Joining
    • /
    • v.17 no.5
    • /
    • pp.77-82
    • /
    • 1999
  • Resistance spot welding process is completed in very short time and there are many factors affecting on the generation of heat. It is difficult to control these experimental factors and monitor distribution of the temperature and stresses in the experimental analysis case. and too much time and expense are required for the experimental trials to fine proper welding condition. So numerical analyses have been attempted steadily, but most numerical analyses on the resistance spot welding are mainly focused on thermal behavior. Therefore, in this paper, the numerical analysis of mechanical behavior as well as heat conduction is carried out for the spot welding process. For this numerical analysis, axial symmetric computer program for the spot welding analysis by F.E.M. has been developed considering heat conduction and thermal elastic-plastic theory. Material properties depending on temperature such as density, heat conductivity, heat expansion coefficient, specific heat, yield stress, elastic modulus, and specific resistance are considered. Using the results of temperature distribution obtained from heat conduction analysis, the thermal elastic-plastic analysis is carried out to clarify mechanical behavior of spot welded specimen. In order to evaluate the effect of residual stresses, numerical analyses are carried out under tension-shear load in two cases respectively; one with residual stress, the other without residual stresses.

  • PDF

Effect of Thermal Contact Resistence on the Heat Transfer Characteristics of Air Flow around the Finned Micro-Channel Tube for MF Evaporator (Micro-Channel형 열교환기에 부착된 핀의 열접촉저항이 열전달 특성에 미치는 영향)

  • Park, Yong-Seok;Sung, Hong-Seok;Sung, Dong-Min;Suh, Jeong-Se
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.20 no.11
    • /
    • pp.121-126
    • /
    • 2021
  • In this study, the effect of thermal contact resistance between pin-channel tubes on the heat transfer characteristics was analytically examined around the channel tubes with the pins attached to two consecutive arranged channel pipes. The numerical results showed that the heat transfer coefficient decreased geometrically as the thermal contact resistance increased, and the corresponding temperature change on the contact surface increased as the thermal contact resistance increased. The thinner the pin, the more pronounced the geometric drop in the heat transfer coefficient. It was confirmed that the higher the height of the pin, the higher was the heat transfer coefficient, however, the greater the size of the thermal contact resistance, the smaller was the heat transfer coefficient. It was found that the temperature change in the inner wall of the channel tube did not significantly affect the heat transfer characteristics owing to the thermal contact resistance. Furthermore, the velocity of air at the entrance of the channel tube was proportional to the heat transfer coefficient due to a decrease in the convective heat resistance corresponding to an increase in the flow rate.

A Study on the Characteristics of Heat Transfer in Heat Pipe with Composition Wick of Screwed Groove - Metallic Mesh (나선형그루브-금망의 복합윅을 갖는 히이트파이프의 전열특성에 관한 연구)

  • Chang, Young-Suk;Lee, Young-Soo;Seoh, Jeong-Il
    • The Magazine of the Society of Air-Conditioning and Refrigerating Engineers of Korea
    • /
    • v.15 no.3
    • /
    • pp.273-282
    • /
    • 1986
  • The purpose of this research was to study the characteristics of heat transfer in Heat Pipe which used the composition wick of screened groove - metallic mesh by ADI method and experimental results. As the results, the more than number of metallic mesh screen layers in a heat pipe increased, the fewer the effect of heat recovery decreased. In case of 1 - layer metallic mesh screen wick, the response of the effect in heat recovery was more rapidly showed than in case of other layers and in spite of high load, the evaporation section of Heat pipe with 1 - layer metallic mesh screen wick showed the stable response and did not show excessive super heat. There was a interrelation between thermal resistance and the variable layers, between thermal resistance and the variable gaps of metallic meshes, the heat transfer characteristics of Heat pipe were depended on the thermal resistance of composition wick.

  • PDF

Microstructural Characteristics of Zircaloy-4 Nuclear Fuel Cladding Welds by Resistance Upset Welding Processes (저항 업셋 용접방식에 따른 Zircaloy-4 핵연료 피복재 용접부의 미세조직 특성)

  • 고진현;김상호;박춘호;김수성
    • Journal of Welding and Joining
    • /
    • v.20 no.3
    • /
    • pp.98-104
    • /
    • 2002
  • A study on microstructures of welds for Zircaloy-4 sheath end closure by the resistance upset welding methods was carried out. Two upset welding process variations such as magnetic farce and multi-impulse resistance welding were used. Grain size and microhardness across welds were analysed in terms of welding parameters. Magnetic farce resistance weld with one cycle of unbalanced mode has smaller upset length and $\alpha-grain$ size in heat affected zone than those of multi-impulse resistance weld because of lower heat input and shorter welding time. Heat affected zone formed by two upset resistance welding variations revealed fine Widmanstatten structure or martensitic ${\alpha}'$ structure due to the high heating rate and foster cooling rate. Magnetic force resistance welds showed recrystallized grains before grain growth, whereas multi-impulse resistance welds showed full grain growth.

Improvement of the Heat Resistance Reliability of an Axial Smoke Exhaust Fan (배연용 축류팬의 내열 신뢰성 향상)

  • Hur, Jin-Huek;Heo, Ki-Moo;Moon, Seung-Jae;Lee, Jae-Heon
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
    • /
    • v.21 no.12
    • /
    • pp.656-662
    • /
    • 2009
  • In this paper, the heat resistance reliability of an axial smoke exhaust fan was investigated. An axial smoke exhaust fan should be capable of operating at $250^{\circ}C$ for 2 hours. The heat resistance reliability was evaluated by the heat resistance reliability test. A B10 life with a 90% confidence level was estimated to be about 48 minute. The failure occurred in the motor due to high temperature. The main failure mechanisms of the motor were melting of bond and insulating paper and burning of insulating materials in the coil. The heat resistance reliability was improved by changing the way to unite the core and the coil and by replacing the insulating paper and the insulating materials of the coil. A B10 life with a 90% confidence level of a modified axial smoke exhaust fan was estimated to be over 120 minute.

A Study on Heat Resistance of High Temperature Resistant Coating

  • Zhang, Liping;Wang, Xueying;Zhang, Qibin;Qin, Yanlong;Lin, Zhu
    • Corrosion Science and Technology
    • /
    • v.4 no.2
    • /
    • pp.60-63
    • /
    • 2005
  • A high temperature resistant coating has been developed, which is mainly for heavy oil production pipes deserved the serious corrosion. The coating has excellent physical and mechanical performance and corrosion resistance at room and high temperature. In order to simulate the underground working condition of heavy oil pipes, the heat resistance of the high temperature resistant coating has been studied. The development and a study on the heat resistance of the DHT high temperature resistance coating have been introduced in this paper.

Microstructural Development of Ferritic 11Cr-3.45W Heat-resistance Steel for Ultra-supercritical Power Plant During Creep and Thermal Aging (크리프와 등온열화에 따른 초초임계압 발전설비용 페라이트계 11Cr-3.45W 내열합금강의 미세조직 변화)

  • Kim, Chung-Seok
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.31 no.3
    • /
    • pp.91-96
    • /
    • 2018
  • Microstructural development of ferritic 11Cr-3.45W heat-resistance steel for ultra-supercritical power plant during creep and thermal aging was investigated using electron microscopy. The test samples were isothermally aged at $700^{\circ}C$ for up to 4000 hours and subjected to creep loading at $700^{\circ}C$ for predetermined periods of lifetime to prepare the damaged materials. In this structural material, a various secondary phases are the primary influence on mechanical properties of ferritic heat-resistance steel. The typical precipitates of $M_{23}C_6$, MX and $M_2X$ secondary phases had been analyzed through qualitative and quantitative manner. Coarsening of precipitates and increase of lath width were observed during creep and thermal aging. This phenomenon was remarkable for creep process compared with isothermal aging process.

Theoretical Analysis of the Characteristics of Heat Transfer in Cylinder Drum for Paper Dryer (제지건조기용 실린더드럼에서 열전달특성에 관한 이론적 분석)

  • Lee, Ki-Woo;Chun, Won-Pyo;Lee, Kye-Jung;Jung, Seok-Pil
    • Proceedings of the KSME Conference
    • /
    • 2008.11b
    • /
    • pp.2082-2087
    • /
    • 2008
  • The heat transfer process from steam to web through the cylinder drum consists of the thermal resistance by condensate thickness. thickness of shell, and the contact resistance between cylinder and web. The most thermal resistance in conventional cylinder drum dryer is generated by condensate, which is increased by the increase on revolution per minute(RPM). Therefore, the increase of RPM for the production enhancement results in the more thermal resistance, and eventually RPM is restricted. In this study, the theoretical analysis on the characteristics of heat transfer in cylinder drum for paper dryer was performed in the stationary state of steam in drum. The overall heat transfer coefficient, steam quantity and heat transfer quantity were predicted by diameter and length of drum, condensate thickness, revolution per minute and steam temperature for experimental apparatus design.

  • PDF

Enhanced Properties of Aluminum Oxide Layers with Post Heat Treatment (후열처리에 의한 알루미늄 산화층의 특성 향상)

  • Jeon, Yoonnam;Kim, Sangjun;Park, Jihyun;Jeong, Nagyeom
    • Journal of the Korean institute of surface engineering
    • /
    • v.52 no.5
    • /
    • pp.275-281
    • /
    • 2019
  • Anodization is widely used to enhance the properties of aluminum, such as hardness, electric resistance, abrasion resistance, corrosion resistance etc. But these properties can be enhanced with additional process. According to the partial crystallization of oxide layer with post heat treatment, enhanced hardness can be expected with partial crystallization. In this study, post heat treatments were applied to the anodized aluminum alloys of Al6061 to achieve the partial crystallization, and crystallizations were evaluated with the reduced breakdown voltages. Interestingly, remarkable enhanced hardness (21~29%), abrasion resistance (26~62%), and reduced breakdown voltage (24~44%) were observed for the sulfuric acid anodized samples when we annealed the anodized samples with 1hour post heat treatment at $360^{\circ}C$. For the Al5052 alloys, a lot of cracks were observed when we applied the post heat treatment.

Effect of Pressure on Interfacial Heat Transfer Coefficient in the Squeeze Casting Process (용탕단조시 가압력에 따른 계면열전달계수의 변화)

  • Kim, Jin-Soo;Ahn, Jae-Young;Han, Yo-Sub;Lee, Ho-In;Hong, Chun-Pyo
    • Journal of Korea Foundry Society
    • /
    • v.14 no.3
    • /
    • pp.248-257
    • /
    • 1994
  • Research in heat transfer and solidification commonly involves experimentation and mathematical modeling with associated numerical analysis and computation. Inverse problems in heat transfer are part of this paradigm. During the solidification of metal casting, an interfacial heat transfer resistance exists at the boundary between the casting and the mold, and this heat transfer resistance usually varies with time. In the case of the squeeze casting the contact heat transfer resistance is decreased by pressure and ideal contact is almost accomplished. In the present work, heat transfer coefficient, which is inverse value of the heat transfer resistance, was used for convenience. A numerical technique, Non-Linear Estimation has been adopted for calculation of the casting/mold interfacial heat transfer coefficient during the squeeze casting process. In this method, the measured temperature data from experiment were used. The computational results were applied to the analysis of heat transfer and solidification.

  • PDF