• Title/Summary/Keyword: Heat exchanger

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Economic Evaluation of Glass Greenhouse Heating Solar Thermal System Applied with Seasonal Borehole Thermal Energy Storage System (BTES 방식의 계간축열 시스템을 적용한 유리온실의 난방용 태양열시스템의 경제성 평가)

  • Park, Sang-Mi;Seo, Tae-Beom
    • Journal of the Korean Solar Energy Society
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    • v.38 no.5
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    • pp.63-74
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    • 2018
  • The heating performance of a solar thermal seasonal storage system applied to a 1,320 m2 glass greenhouse was analyzed numerically, and the economic feasibility depending upon the number of boreholes was evaluated. For this study, the gardening 16th and 19th zucchini greenhouse of Jeollanam-do agricultural research & extension services was selected. And the heating load of the glass greenhouse selected was 1,147 GJ. BTES(Borehole Thermal Energy Storage) was considered as a seasonal storage, which is relatively economical. The number of boreholes was selected from 25 to 150. The TRNSYS was used to predict and analyze the dynamic performance of the solar thermal system. Numerical simulation was performed by modelling the solar thermal seasonal storage system consisting of flat plate solar collector, BTES system, short-term storage tank, boiler, heat exchanger, pump and controller. As a result of the analysis, when the number of boreholes was from 25 to 50, the thermal efficiency of BTES system and the solar fraction was the highest. When the number of boreholes was from 25 to 50, it was analyzed that the payback period was from 5.2 years to 6.2 years. Therefore it was judged to be the number of boreholes of the proposed system was from 25 to 50, which is the most efficient and economical.

Kinetic study about the effect of electric field and contact time of high voltage impulse on reduction of Ca2+ concentration (고전압 임펄스 공정의 전계와 접촉시간이 Ca2+ 농도 저감에 미치는 영향의 속도론 연구)

  • Kim, Dam-Ha;Chang, In-Soung
    • Journal of Korean Society of Water and Wastewater
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    • v.35 no.2
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    • pp.113-120
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    • 2021
  • High voltage impulse (HVI) has been gained attention as an alternative technique that could control the CaCO3 scale problems encountered in water main, pipe, cooling tower and heat exchanger vessels. The aim of this study was to investigate the effect of electric field (E) and contact time (t) of HVI on reduction of Ca2+ concentration at two different temperatures of 25℃ and 60℃. A kinetic model on the effect of E and t was investigated too. As the E and t increased, the Ca2+ concentration decreased more than that of the control (= no HVI). The Ca2+ concentration decreased up to 81% at 15 kV/cm at 60℃, which was nearly 2 times greater than the control. With these experimental data-set of reduction of Ca2+ concentration under different E and t, the kinetic model was developed. The relationship between E and t required to reduce the concentration of Ca2+ by 30% was modeled at each temperature. The empirical model equations were; E0.83· t = 60.3 at 25℃ and E0.08· t = 1.1 at 60℃. These equations state the products of En and t is always constant, which means that the required contact time can be reduced in accordance with the increment of E and vice versa.

Development of high performance and efficiency plastic axial fan by proximity cooling mold to minimize warpage (휨 변경 최소화 근접 냉각 금형을 통한 고성능 고효율 플라스틱 축류팬 개발)

  • Shin, Kwang-Ho;Kim, Mi-ae;Chea, Bo-Hae;Park, Sang-Wook;Kim, Yong-Dae
    • Design & Manufacturing
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    • v.13 no.1
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    • pp.61-67
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    • 2019
  • The cooling unit of the industrial showcase consists of a compressor, a condenser and an evaporator. An axial fan is used to circulate the air to improve the efficiency of the heat exchanger. In the past, aluminum fans have been used, which have problems such as low performance, efficiency, high failure rate, and high noise. This study is to develop high performance, high efficiency plastic fan replacing aluminum fan. A major factor in determining the performance and noise of an axial fan is the angle and cross-sectional shape of the blade, which is suitable for raising the lift force, thereby controlling the vortex, which is the main cause of noise and performance degradation. In order to produce a high efficiency injection molded fan, it is necessary to develop a mold that minimizes the deformation of the injection process for the designed shape. In this study, we developed a high efficiency, low noise plastic injection fan with more than 11% performance improvement and noise reduction compared to conventional aluminum fan.

Batch Scheduling Algorithm with Approximation of Job Completion Times and Case Studies (작업완료시각 추정을 활용한 배치 스케줄링 및 사례 연구)

  • Kim, Song-Eun;Park, Seong-Hyeon;Kim, Su-Min;Park, Kyungsu;Hwang, Min Hyung;Seong, Jongeun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.43 no.4
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    • pp.23-32
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    • 2020
  • Many small and medium-sized manufacturing companies process various product types to respond different customer orders in a single production line. To improve their productivity, they often apply batch processing while considering various product types, constraints on batch sizes and setups, and due date of each order. This study introduces a batch scheduling heuristic for a production line with multiple product types and different due dates of each order. As the process times vary due to the different batch sizes and product types, a recursive equation is developed based on a flow line model to obtain the upper bound on the completion times with less computational complexity than full computation. The batch scheduling algorithm combines and schedules the orders with same product types into a batch to improve productivity, but within the constraints to match the due dates of the orders. The algorithm incorporates simple and intuitive principles for the purpose of being applied to small and medium companies. To test the algorithm, two case studies are introduced; a high pressure coolant (HPC) manufacturing line and a press process at a plate-type heat exchanger manufacturer. From the case studies, the developed algorithm provides significant improvements in setup frequency and thus convenience of workers and productivity, without violating due dates of each order.

Simultaneous Heating and Cooling Multi-Air Conditioning System for Agricultural Products Management (농수산물 관리를 위한 냉난방 동시형 멀티 에어컨 시스템)

  • Shin, Jin-Seob;Hong, Ji-Young
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.20 no.6
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    • pp.65-70
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    • 2020
  • In this paper, to establish a high-efficiency air-conditioning and heating system, we developed a simultaneous air-conditioning and heating system that can do both air-conditioning and heating at the same time. It was applied to hybrid plant plants to enable automation of complex farms. For this purpose, the heat exchanger, which functions as a condenser during heating, was required to function as an evaporator during cooling so that air conditioning and heating could be implemented simultaneously. For experiments, the simultaneous air conditioning system for heating and cooling was produced and applied to the plant factories in the farms so that plants could be grown, stored, and dried. As a result, a single system was able to control the temperature environment of agricultural products with an energy-saving system that simultaneously resolves heating and cooling. Therefore, efficient crop management was possible by implementing an air conditioning system that did not require installing air conditioners and boilers at the same time.

High-Temperature Corrosion Behavior of Alloy 617 in Helium Environment of Very High Temperature Gas Reactor (초고온가스로 헬륨 분위기에서 Alloy 617의 고온 부식 거동)

  • Lee, Gyeong-Geun;Jung, Sujin;Kim, Daejong;Jeong, Yong-Whan;Kim, Dong-Jin
    • Korean Journal of Metals and Materials
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    • v.50 no.9
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    • pp.659-667
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    • 2012
  • Alloy 617 is a Ni-base superalloy and a candidate material for the intermediate heat exchanger (IHX) of a very high temperature gas reactor (VHTR) which is one of the next generation nuclear reactors under development. The high operating temperature of VHTR enables various applications such as mass production of hydrogen with high energy efficiency. Alloy 617 has good creep resistance and phase stability at high temperatures in an air environment. However, it was reported that the mechanical properties decreased at a high temperature in an impure helium environment. In this study, high-temperature corrosion tests were carried out at $850^{\circ}C-950^{\circ}C$ in a helium environment containing the impurity gases $H_2$, CO, and $CH_4$, in order to examine the corrosion behavior of Alloy 617. Until 250 h, Alloy 617 specimens showed a parabolic oxidation behavior at all temperatures. The activation energy for oxidation in helium environment was 154 kJ/mol. The SEM and EDS results elucidated a Cr-rich surface oxide layer, Al-rich internal oxides and depletion of grain boundary carbides. The thickness and depths of degraded layers also showed a parabolic relationship with time. A normal grain growth was observed in the Cr-rich surface oxide layer. When corrosion tests were conducted in a pure helium environment, the oxidation was suppressed drastically. It was elucidated that minor impurity gases in the helium would have detrimental effects on the high-temperature corrosion behavior of Alloy 617 for the VHTR application.

Study of oxidation behavior and tensile properties of candidate superalloys in the air ingress simulation scenario

  • Bin Du;Haoxiang Li;Wei Zheng;Xuedong He;Tao Ma;Huaqiang Yin
    • Nuclear Engineering and Technology
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    • v.55 no.1
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    • pp.71-79
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    • 2023
  • Air ingress incidents are major safety accidents in very-high-temperature reactors (VHTRs). Air containing a high volume fraction of oxygen may cause severe oxidation of core components at the VHTR, especially for the significantly thin alloy tube wall in the intermediate heat exchanger (IHE). The research objects of this study are Inconel 617 and Incoloy 800H, two candidate alloys for IHE in VHTR. The air ingress accident scenario is simulated with high-temperature air flow at 950 ℃. A continuous oxide scale was formed on the surfaces of both the alloys after the experiment. Because the oxide scale of Inconel 617 has a loose structure, whereas that of Incoloy 800H is denser, Inconel 617 exhibited significantly more severe internal oxidation than Incoloy 800H. Further, Inconel 617 showed a significant decrease in ultimate tensile strength and plasticity after aging for 200 h, whereas Incoloy 800H maintained its tensile properties satisfactorily. Through control experiment under vacuum, we preliminarily concluded that serious internal oxidation is the primary reason for the decline in the tensile properties of Inconel 617.

Development of Thermomechanical Coupled Numerical Model for Energy Slab (에너지 슬래브의 열-역학적 수치해석 모델 개발)

  • Park, Sangwoo;Choi, Hangseok;Lee, Seokjae
    • Journal of the Korean Geotechnical Society
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    • v.40 no.1
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    • pp.55-63
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    • 2024
  • In this study, a thermomechanical numerical model was developed to evaluate the stability of energy slabs. First, a wall-type energy slab was installed in a residential underground parking lot, and thermal performance tests were conducted. Based on the tests, a numerical thermohydraulics model of the energy slab was developed to accurately simulate the thermal behavior in thermal performance tests. Finally, utilizing the temperature data acquired using the developed model, a thermomechanical numerical model of the energy slab was established. The thermomechanical model was then used to simulate the thermal stresses induced by operating the energy slab. The results demonstrated a maximum thermal stress of 5,300 kPa, which highlights the need to utilize cement mortar with sufficient tensile strength to realize stable operation of the energy slab.

A Study on the Design of the Free-Piston Stirling Engine/Alternator (자유 피스톤 스털링엔진/발전기의 설계 인자 연구)

  • Park, Seongje;Hong, Yongju;Ko, Junseok;Kim, Hyobong;Yeom, Hankil;In, Sehwan;Kang, Insu;Lee, Cheongsu
    • Transactions of the Korean hydrogen and new energy society
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    • v.25 no.6
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    • pp.648-655
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    • 2014
  • This paper describes the continuing effort to develope a single acting free-piston Stirling engine/alternator combination for use of the household cogeneration. Free piston Stirling engines(FPSE) use variations of working gas pressure to drive mechanically unconstrained reciprocating elements. Stirling cycle free-piston engines are driven by the Stirling thermodynamic cycle which is characterized by an externally heated device containing working gas that is continuously re-used in a regenerative, reversible cycle. The ideal cycle is described by two isothermal process connected by two constant volume processes. Heat removed during the constant volume cooling process is internally transferred to the constant volume heating process by mutual use of a thermal storage medium called the regenerator. Since the ideal cycle is reversible, the ideal efficiency is that of Carnot. Free-piston Stirling engine is have no crank and rotating parts to generate lateral forces and require lubrication. The FPSE is typically comprised of two oscillating pistons contained in a common cylinder. The temperature difference across the displacer maintains the oscillations, and the FPSE operate at natural frequency of the mass-spring system. The power is generated from a linear alternator. The purpose of this paper is to describe the design process of the single acting free-piston Stirling engine/alternator. Electrical output of the single acting free-piston Stirling engine/alternator is about 0.95 kW.

A Case Study of Different Configurations for the Performance Analysis of Solid Oxide Fuel Cells with External Reformers (외부 개질형 평판형 고체 산화물 연료전지 시스템 구성법에 따른 효율특성)

  • Lee, Kang-Hun;Woo, Hyun-Tak;Lee, Sang-Min;Lee, Young-Duk;Kang, Sang-Gyu;Ahn, Kook-Young;Yu, Sang-Seok
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.3
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    • pp.343-350
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    • 2012
  • A planar solid oxide fuel cell (PSOFC) is studied in its application in a high-temperature stationary power plant. Even though PSOFCs with external reformers are designed for application from the distributed power source to the central power plant, such PSOFCs may sacrifice more system efficiency than internally reformed SOFCs. In this study, modeling of the PSOFC with an external reformer was developed to analyze the feasibility of thermal energy utilization for the external reformer. The PSOFC system model includes the stack, reformer, burner, heat exchanger, blower, pump, PID controller, 3-way valve, reactor, mixer, and steam separator. The model was developed under the Matlab/Simulink environment with Thermolib$^{(R)}$ modules. The model was used to study the system performance according to its configuration. Three configurations of the SOFC system were selected for the comparison of the system performance. The system configuration considered the cathode recirculation, thermal sources for the external reformer, heat-up of operating gases, and condensate anode off-gas for the enhancement of the fuel concentration. The simulation results show that the magnitude of the electric efficiency of the PSOFC system for Case 2 is 12.13% higher than that for Case 1 (reference case), and the thermal efficiency of the PSOFC system for Case 3 is 76.12%, which is the highest of all the cases investigated.