• 제목/요약/키워드: Heat Input Distribution

검색결과 146건 처리시간 0.034초

ANODE HEATING AND MELTING IN THE ARGON GTA

  • Terasaki, Hidenori;Tanaka, Manabu;Fujii, Hidetoshi;Ushio, Masao
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.746-751
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    • 2002
  • In order to make clear the physical relation among the arc plasma, the anode heat transfer and the weld penetration, the results of experimental measurements of temperatures of arc plasma, the distributions of heat input and current on the anode and the weld penetration were presented The experimental results showed that the electron temperature above the anode and current and heat input density on the anode was dominated by the position of the cathode. Furthermore, it was showed that electron temperature of arc plasma was dominated by the cathode shape. These results were related with the results of the welded penetration measurements. As a result, it was showed that the electron temperature above the anode and current density distribution on the anode decided the heat input density distribution on the anode and that the heat input density on the anode remarkably dominated the size of the weld penetration in argon GTA welding process. Furthermore, it was suggested that the cathode played the important role in the determination of the weld penetration in argon GTA welding process.

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유한요소해석을 위한 하이브리드용접 입열모델 선정에 관한 기초적 연구 (Fundamental Study on The Heat Input Model of Hybrid Welding for The Finite Element Analysis)

  • 방한서;김영표
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2003년도 추계학술발표대회 개요집
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    • pp.36-38
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    • 2003
  • In order to understand the basic knowledge on the model of heat source in hybrid welding, authors have conducted finite element analysis to calculate heat distribution using three heat source models of non-split type and split type(Volume, Volume-Volume, Volume-Surface). From the research result, we can confirm that Volume-Volume heat source of split type is suitable for the analysis of heat distribution.

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순간(瞬間)아아크 용접열(熔接熱)에 의(依)한 모재내(母材內)의 일차원적(一次元的) 온도분포(溫度分布) (One Dimensional Temperature Distribution in the Base Metal due to Transient Arc welding Heat)

  • 박종은
    • 대한조선학회지
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    • 제9권2호
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    • pp.49-55
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    • 1972
  • The temperature distribution and cooling rate play an important role in the investigation of heat affected zone of weldment. All the problems such as metallurgical changes, welding thermal stress, welding residual stress and welding deformation in the heat affected zone of welded joint are due to the temperature distribution and cooling rate. In this paper, one dimensional temperature distribution and cooling rate due to transient arc welding heat in the heat affected zone of the base metal are studied. Heat transfer equation for one dimensional heat flow is formed, and solution is obtained. Weld heat input formula is also formed and used. Computed numerical results show a good agreement with the experimented temper color.

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플라즈마 절단공정에서의 아아크 효율과 절단폭 (Arc efficiency and kerf width in plasma arc cutting process)

  • 노태정;나석주
    • Journal of Welding and Joining
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    • 제5권1호
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    • pp.23-33
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    • 1987
  • 플라즈마 절단은 산업계에서 널리 사용되고 있으나 공정의 해석에 대한 연구는 매우 부족하다. 본 연구에서는 알미늄판재에 나타나는 온도분포를 해석함으로써 절달폭을 이론적으로 예측하고 자 하였다. 열유동을 해석하는데 있어서, 플라즈마 아아크의 강도가 폭방향으로는 정상분포 (Gaussian distribution)을 갖고 두께방향으로는 지수함수적으로 감소한다고 가정하였다. 측정된 아아크효율을 이용한 계산결과 이론적으로 예측된 절단부의 크기 및 형상이 실험치와 매우 잘 일치하였으며, 따라서 제안된 해석방법은 플라즈마 절달공정의 해석에 유용하게 적용될 수 있 었다.

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이종재료(STS304+Al6061) TIG-FSW Hybrid 용접부의 열 특성 해석 (Analysis of Complex Heat Distribution in TIG Assisted Friction Stir Welding of Dissimilar Materials (STS304+Al6061))

  • 엠.에스.비죠이;방희선;방한서
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2010년도 춘계학술발표대회 초록집
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    • pp.59-59
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    • 2010
  • Friction stir welding has become a viable and important manufacturing alternative or fabrication component, especially in aerospace and automobile applications involving aluminium alloys. In recent years, there is an increasing interest for FSW of dissimilar metals and alloys, particularly systems which are difficult to weld by conventional, thermal (or fusion) welding. In this study we tried to analyse the complex heat distribution occurring in TIG assisted FSW of dissimilar butt joint (STS304 and Al6061). For this, an analytical model for heat generation by FSW based on contact conditions has been developed. The heat input was calculated considering the coefficient of friction and slip factor between each work piece material with the tool material. The thermal model is used to generate the temperature characteristics curve, which successfully predicts the maximum welding temperature in each alloys. The analysis was carried out using the in-house solver.

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유한요소해석을 이용한 Channel I butt SA 용접부 변형 해석에 관한 연구 (A Study on Welding Distortion of Channel I Butt SA Weld using FE Analysis)

  • 신대희;신상범;이주성
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2006년 창립20주년기념 정기학술대회 및 국제워크샵
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    • pp.189-192
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    • 2006
  • The purpose of this study is to evaluate the welding distortion at the channel I butt SA weldment. In order to do it, the heat input model for the weldment was defined as combined heat source with the surface heat flux of gaussian mode and volume heat source uniformly distributed within weld groove on the basis of comparing the shapes of molten pool and temperature distribution obtained by FEA and experiment. The arc efficiency of SA welding for 2 dimensional FE analysis was determined as 0.85. The results of welding distortions at the weldment obtained by FEA and heat input conditions proposed have a good agreement with those obtained by experiment. Based on the results, it was suggested that the proper heat input model should be required to evaluate the welding distortion for weldment.

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변압기 절연유의 물성치 변화에 따른 온도특성해석 (Temperature Characteristic Analysis according to Variation of Properties of Transformer Insulating Oil)

  • 김지호;이욱
    • 전기학회논문지P
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    • 제63권4호
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    • pp.327-332
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    • 2014
  • In this paper, the temperature distribution according to the property change of the insulating oil of the power transformer and max temperature were predicted through the ductility interpretation which heat-flow is coupled. By using CFD (Computation Fluid Dynamics) for the interpretation, the temperature distribution of 154kV the class single phase power transformer was predicted. The power loss causing the temperature rise of the transformer was changed to the heat source and we used as the input value for the heat-flow analysis. The temperature distribution was predicted according to the change of the density, specific heat, thermal conductivity and viscosity, that is the ingredient having an effect on the temperature rise of the transformer oil. The mineral oil of 4 kinds used in domestic and international based on the interpreted result was selected and the temperature distribution according to each load and Hot Spot temperature was predicted.

가열된 열가소성 재료의 금형내부에서의 온도분포에 관한 연구 (A study on the temperature distribution for various base materials due to the constant heat input)

  • 리우환;권형정;양희찬
    • Journal of Advanced Marine Engineering and Technology
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    • 제13권3호
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    • pp.37-47
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    • 1989
  • A calcuation method of the temperature distribution for various shape due to the constant heat input is studied in this paper. So far, the method of try and error is carring out on the mould design. The reason of adopting this method is due to hardly estimate the cooling system in the mould base. As above description, the most part of the mould is supposed as a rectangular, cylinderical and triangular shape and made a governing equation of heat transfer and solved it to numerical analysis by finite-difference method(central- difference). After that in order to confirm that the temperatures are measured on different shape specimens from the part of frequent usage of which are carbon, crome-molybden, tool and stainless steel those were compared with the results of calculations presented in this paper.

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유한요소법을 이용한 용접공정 모사 시 입열 방법에 따른 용접잔류응력의 영향 (Weld Residual Stress According to the Ways of Heat Input in the Simulation of Weld Process using Finite Element Analysis)

  • 양준석;박치용;이경수
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.98-103
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    • 2008
  • This paper is to discuss distribution of welding residual stresses of a ferritic low alloy steel nozzle with dissimilar metal weld using Alloy 82/182. Two dimensional (2D) thermo-mechanical finite element analyses are carried out to simulate multi-pass welding process on the basis of the detailed and fabrication data. On performing the welding analysis generally, the characteristics on the heat input and heat transfer of weld are affected on the weld residual stress analyses. Thermal analyses in the welding heat cycle process is very important process in weld residual stress analyses. Therefore, heat is rapidly input to the weld pass material, using internal volumetric heat generation, at a rate which raises the peak weld metal temperature to $2200^{\circ}C$ and the base metal adjacent to the weld to about $1400^{\circ}C$. These are approximately the temperature that the weld metal and surrounding base materials reach during welding. Also, According to the various ways of appling the weld heat source, the predicted residual stress results are compared with measured axial, hoop and radial through-wall profiles in the heat affected zone of test component. Also, those results are compared with those of full 3-dimensional simulation.

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2D ANALYTICAL MODEL OF THE FSW WELD ZONE AND FINITE ELEMENT HEAT TRANSFER ANALYSIS

  • S.R, Rajesh;Bang, Han-Sur;Kim, Heung-Ju;Bang, Hee-Seon
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 추계학술발표대회 개요집
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    • pp.135-137
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    • 2005
  • The body of the work covers FSW welding of Al6061 and its thermal distribution based on an analytical model for the heat input at the probe/matrix boundary of Al plates and FSW tool due to the effect of combined translation and rotational motion of the tool pin and shoulder. Finally the 2D- finite element heat transfer analysis program has been used to plot the heat distribution at the Friction Stir Welded joint in Al 6061 plate. The work concludes that the heat distribution result obtained from FE analysis has a reasonable agreement with the experimentally measured values.

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