• Title/Summary/Keyword: Heat Input

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A Study on the Welding Deformations and Residual Stresses for Circumferential Welded Cylinders (원통의 용접변형 및 잔류응력에 대한 연구)

  • K.Y. Yoo;D.S. Um
    • Journal of the Society of Naval Architects of Korea
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    • v.35 no.4
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    • pp.55-64
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    • 1998
  • Using blind hole drilling method the residual stresses and welding deflections are measured for the cylindrical shell with various heat inputs and cylinder diameters. As a result, it is verified that the axial and hoop residual stresses which are generated near the weld part of cylinders are increased, as the heat inputs and cylinder diameters are increased. And experimental results show good agreements with those of precedent researchers. In this paper, it is validated that dominant parameters, heat input Q and the dimension of cylinder h/D have some effects on the magnitude and distribution of axial and hoop residual stresses and welding deflections. The empirical equations of residual stresses and welding deflections are made by using multiple linear regression with experimental results.

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Impact Toughness and Softening of the Heat Affected Zone of High Heat Input Welded 390 MPa Yield Strength Grade TMCP Steel (항복강도 390 MPa급 가공열처리강 대입열용접 열영향부 충격인성 및 연화현상)

  • Bang, Kook-Soo;Ahn, Young-Ho;Jeong, Hong-Chul
    • Korean Journal of Metals and Materials
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    • v.56 no.11
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    • pp.796-804
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    • 2018
  • The Charpy impact toughness of the heat affected zone (HAZ) of electro gas welded 390 MPa yield strength grade steel, manufactured by a thermo mechanically controlled process, was investigated. The effects of added Nb on the toughness of the steel and the factors influencing scatter in toughness are discussed in the present work. It was observed that adding Nb to the steel led to the deterioration of HAZ toughness. The presence of soluble Nb in the HAZ increased its hardenability and resulted in a larger amount of low toughness bainitic microstructure. Microstructural observations in the notch root area revealed the significant role of different microstructures in the area. In the presence of a larger amount of bainitic microstructures, the HAZ exhibited a lower Charpy toughness with a larger scatter in toughness. A softened zone with a lower hardness than the base metal was formed in the HAZ. However, theoretical analysis revealed that the presence of the zone might not be a problem in a real welded joint because of the plastic restraint effect enforced by surrounding materials.

Development of stress correction formulae for heat formed steel plates

  • Lim, Hyung Kyun;Lee, Joo-Sung
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.10 no.2
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    • pp.141-152
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    • 2018
  • The heating process such as line heating, triangular heating and so on is widely used in plate forming of shell plates found in bow and stern area of outer shell in a ship. Local shrinkage during heating process is main physical phenomenon used in plate forming process. As it is well appreciated, the heated plate undergoes the change in material and mechanical properties around heated area due to the harsh thermal process. It is, therefore, important to investigate the changes of physical and mechanical properties due to heating process in order to use them plate the design stage of shell plates. This study is concerned with the development of formula of plastic hardening constitutive equation for steel plate on which line heating is applied. In this study the stress correction formula for the heated plate has been developed based on the numerical simulation of tension test with varying plate thickness and heating speed through the regression analysis of multiple variable case. It has been seen the developed formula shows very good agreement with results of numerical simulation. This paper ends with usefulness of the present formula in examining the structural characteristic of ship's hull.

Numerical analysis of the temperature distribution of the EM pump for the sodium thermo-hydraulic test loop of the GenIV PGSFR

  • Kwak, Jaesik;Kim, Hee Reyoung
    • Nuclear Engineering and Technology
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    • v.53 no.5
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    • pp.1429-1435
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    • 2021
  • The temperature distribution of an electromagnetic pump was analyzed with a flow rate of 1380 L/min and a pressure of 4 bar designed for the sodium thermo-hydraulic test in the Sodium Test Loop for Safety Simulation and Assessment-Phase 1 (STELLA-1). The electromagnetic pump was used for the circulation of the liquid sodium coolant in the Intermediate Heat Transport System (IHTS) of the Prototype Gen-IV Sodium-cooled Fast Reactor (PGSFR) with an electric power of 150 MWe. The temperature distribution of the components of the electromagnetic pump was numerically analyzed to prevent functional degradation in the high temperature environment during pump operation. The heat transfer was numerically calculated using ANSYS Fluent for prediction of the temperature distribution in the excited coils, the electromagnet core, and the liquid sodium flow channel of the electromagnetic pump. The temperature distribution of operating electromagnetic pump was compared with cooling of natural and forced air circulation. The temperature in the coil, the core and the flow gap in the two conditions, natural circulation and forced circulation, were compared. The electromagnetic pump with cooling of forced circulation had better efficiency than natural circulation even considering consumption of the input power for the air blower. Accordingly, this study judged that forced cooling is good for both maintenance and efficiency of the electromagnetic pump.

Study of contact melting of plate bundles by molten material in severe reactor accidents

  • J.J. Ma;W.Z. Chen;H.G. Xiao
    • Nuclear Engineering and Technology
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    • v.55 no.11
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    • pp.4266-4273
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    • 2023
  • In a severe reactor accident, a crust will form on the surface of the molten material during the core melting process. The crust will have a contact melting with the internal components of the reactor. In this paper, the contact melting process of the molten material on the austenitic stainless steel plate bundles is studied. The contact melting model of parabolic molten material on the plate bundles is proposed, and the rule and main effect factors of the contact melting are analyzed. The results show that the melting velocity is proportional to the slope of the paraboloid, the heat flux and the distance between two plates D. The influence of melt gravity and the plate width on melting velocity is negligible. The thickness of the molten liquid film is proportional to the heat flux and plate width, and it is inversely proportional to the gravity. With the increase of D, the liquid film thickness decreases at first and then increases gradually. The liquid film thickness has a minimum against D. When the width of the plate is small, the width of the plate is the main factor affecting the thickness of the liquid film. The parameters are coupled with each other. In a severe reactor accident, the wider internal components of reactor, which can increase the thickness of the melting liquid film and reduce the net input heat flux from the molten material to the components, are the effective measures to delay the melting process.

The Performance of Anaerobic Co-digester of Swine Slurry and Food Waste

  • Yoon, Young-Man;Kim, Hyun-Cheol;Yoo, Jung-Suk;Kim, Seung-Hwan;Hong, Seung-Gil;Kim, Chang-Hyun
    • Korean Journal of Soil Science and Fertilizer
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    • v.44 no.1
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    • pp.104-111
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    • 2011
  • In order to assess the performance of co-digester using pig slurry and food waste at the farm scale biogas production facility, the anaerobic facility that adopts the one-stage CSTR of 5 $m^3\;day^{-1}$ input scale was designed and installed under the conditions of the OLR of 2.33 kg $m^3\;day^{-1}$ and HRT of 30 days in an pig farmhouse. Several operation parameters were monitored for assessment of the process performance. The anaerobic facility was operated in three stages to compare the performance of the anaerobic co-digester. In the Stage I, that was fed with a mix of pig slurry to food waste ratio of 7:3 in the input volume, where input TS content was 4.7 (${\pm}0.8$) %, and OLR was 0.837-1.668 kg-VS $m^3\;day^{-1}$. An average biogas yield observed was 252 $Nm^3\;day^{-1}$ with methane content 67.9%. This facility was capable of producing an electricity of 626 kWh $day^{-1}$ and a heat recovery of 689 Mcal day-1. In Stage II, that was fed with a mixture of pig slurry and food waste at the ratio of 6:4 in the input volume, where input TS content was 6.9 (${\pm}1.9$) %, and OLR was 1.220-3.524 kg-VS $m^3\;day^{-1}$. The TS content of digestate was increased to 3.0 (${\pm}0.3$) %. In Stage III, that was fed with only pig slurry, input TS content was 3.6 (${\pm}2.0$) %, and OLR was 0.182-2.187 kg-VS $m^3\;day^{-1}$. In stage III, TS and volatile solid contents in the input pig slurry were highly variable, and input VFAs and alkalinity values that affect the performance of anaerobic digester were also more variable and sensitive to the variation of input organic loading during the digester operation. The biogas produced in the stage III, ranged from 11.3 to 170.0 $m^3\;day^{-1}$, which was lower than 222.5-330.2 $m^3\;day^{-1}$ produced in the stage II.

Design of bilinear observer for Superheater Steam Temperature Estimation (과열기 증기온도 추정을 위한 방선형 관측기의 구성)

  • Lee, Jong-Myeong;Seo, Jin-Heon
    • Proceedings of the KIEE Conference
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    • 1991.11a
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    • pp.386-389
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    • 1991
  • The problem of constructing an bilinear observer for use in the control of superheater temperature with desuperheater is considered. The distributed heat input into the superheater is usually not available for use in the observer, and hence is treated as an unknown inputs. The bilinear observer theory for system with unknown inputs is exploited and applied to the problem.

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A study on the control of HVAC system (HVAC시스템의 제어에 관한 연구)

  • 홍규장;박성기;송언빈;정찬수
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 1990.10a
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    • pp.57-62
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    • 1990
  • This paper describes the development and testing of a degitial controller for heat-ing ventilating and air-conditioning system. The controller uses properational-integral control action and self tunes to provide the Zigeler-Nichols when given a step input. The algorithm has been simulated fas static pressure.

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Formability of Laser Welds in Zn-coated Steel Sheets (아연도금강판에 대한 레이저 용접부의 성형성)

  • 박찬철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.176-180
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    • 1996
  • Continuous wave CO$_{2}$laser beam welding and formability of zinc coated steel shets were investigated. First, optimal welding condition could be obtained in but welding by using the data for heat input and welding velocity. The highest value of Erichsen test is 79.3% compare to that of base matel. Secondly, Formability of laser welds was investigated by using ball punch tester. Finally, the forming results of butt-welded sheets showed that the joing design was important to apply the laser welded blank in the automotive production.

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