• Title/Summary/Keyword: Heat Affected Zone

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Mechanism of Stress Corrosion Cracking of Hot Stove Shells and Preventive Measures (고로 열풍로에서의 응력부식발생 및 방지대책)

  • An, Gang-Hun;Park, Tae-Jo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.05a
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    • pp.279-284
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    • 2002
  • The expected life of the hot stove equipments for #2 blast furnaces in Gwangyang Steel Works is about 40 years. However, the stress corrosion cracking(SCC) are founded in heat affected zone only 10 years operation. In this paper, the mechanism of SCC are investigated and the preventive measures are recommended.

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High Temperature Crack Growth Behavior at Heat Affected Zone (용접열영향부 균열의 고온에서의 성장거동)

  • 백운봉;윤기봉
    • Proceedings of the KWS Conference
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    • 2001.05a
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    • pp.104-107
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    • 2001
  • Creep-fatigue crack growth behavior at the heat affected zone of 1Cr-0.5Mo steel weldment has been experimentally studied. Load hold times of the tests for trapezoidal fatigue wave-shapes were varied among 0, 30, 300 and 3,600 seconds. Time-dependent crack growth rates were characterized by the $C_{t}$ estimated with the equation proposed by the previous finite element analysis work. It was concluded that the $C_{t}$ values calculated from the properties of parent metal were quite comparable to the accurate $C_{t}$ values calculated from both of weld and parent metals.etals.

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Joint properties and Interface Analysis of Friction Stir Welded Dissimilar Materials between Austenite Stainless Steel and 6013 Al Alloy (마찰교반접합한 오스테나이트계 스테인리스강과 6013알루미늄 합금 이종 접합부의 접합 특성 및 계면 성질)

  • Lee, Won-Bae;Biallas, gehard;Schmuecker, Martin;Jung, Seung-Boo
    • Journal of Welding and Joining
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    • v.23 no.5
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    • pp.61-68
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    • 2005
  • Dissimilar joining of Al 6013-T4 alloys and austenite stainless steel was carried out using friction stir welding technique. Microstructures near the weld zone and mechanical properties of the joint have been investigated. Microstructures in the stainless steel side were composed of the heat affected zone and the plastically deformed zone, while those in the Al alloy side were composed of the recrystallized zone including stainless steel particles, the thermo-mechanically affected zone and the heat affected zone. TEM micrographs revealed that the interface region was composed of the mixed layers of elongated stainless steel and ultra-fine grained Al alloy with lamella structure and intermetallic compound layer. Thickness of the intermetallic layer was approximately 300nm and was identified as the A14Fe with hexagonal close packed structure. Mechanical properties, such as tensile and fatigue strengths were lower than those of 6013 Al alloy base metal, because tool inserting location was deviated to Al alloy from the butt line, which resulted in the lack of the stirring.

Variation of Welded-Joint Tensile Strength of GMA Welded Accelerated-Cooled Steel (가속냉각강 GMAW 용접이음부의 강도 변화)

  • 방국숙;정성욱
    • Journal of Welding and Joining
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    • v.18 no.6
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    • pp.83-88
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    • 2000
  • Variation of welded-joint hardness and tensile strength of a accelerated-cooled fine-grained ferritic-pearlitic steel with heat input was investigated. In a weld heat-affected zone, a softened zone was formed and it had lower hardness than that of a base metal. While the width of a softened zone increased continuously with an increase of heat input up to 100kJ/cm. the minimum hardness in a softned zone was almost constant after a continuos decrease up to 60KJ/cm. Because of a softened zone, the welded-joint was fractured in the HAZ and its maximum reduction of tensile strength was about 20%. Measured welded-joint tensile strength and calculated minimum tensile strength in a welded-joint was almost same, which means that the plastic restraint of a softened zone did not occur in this experiment. It is believed that as a softened zone width-to-specimen thickness ratio is as high as 2~6 in this experiment, the plastic restraint effect does not occur. Theoretical analysis shows that the plastic restraint effect occurs only when the ratio is below 0.5.

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Fracture properties and crack tip constraint quantification of 321/690 dissimilar metal girth welded joints by using miniature SENB specimens

  • Bao, Chen;Sun, Yongduo;Wu, Yuanjun;Wang, Kaiqing;Wang, Li;He, Guangwei
    • Nuclear Engineering and Technology
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    • v.53 no.6
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    • pp.1924-1930
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    • 2021
  • By using miniature SENB specimens, the fracture properties of the materials in the region of welded metal, 321 stainless steel heat affected zone, 690 alloy heat affected zone of 321/690 dissimilar metal girth welded joints were tested. Both the J-resistance curves and critical fracture toughness of the three different materials are affected by the crack size because of the effect of crack tip constraint. Groups of constraint corrected J-resistance curves of the three materials are obtained according to J-Q-M approach. The welded metals exhibit the best fracture resistance but the worst fracture resistance is observed in the material of 690 alloy heat affected zone.

A study on numerical analysis of heat affected zone in detailed shape processing using Non-contact hot tool (비접촉식 열 공구를 이용한 미세 형상 가공에서의 열 영향부에 대한 수치적 모사에 관한 연구)

  • 김효찬;안동규;이상호;양동열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.569-572
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    • 2003
  • In VLM-ST process, the fine detailed shape processing process is needed due to the use of thick sheets for layers. The developed process perform the fine detailed shape processing in VLM-ST parts using non-contact hot tool. To predict the heat-affected zone and temperature distribution of VLM-ST parts in detailed shaping, the heat flux from the tool to the surface was calculated for the finite element analysis by modeling the tool as a heat source of radiation. The dominant process parameters such as the radiated heat input, the tool speed, and the gap between the tool tip and the foam sheet (tool height) were considered in the analysis. The results showed a good agreement with the experiments.

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Weldability of Al Alloys, Part II :HAZ Cgaracteristics (알루미늄 합금의 용접특성 - part II)

  • 이창희;장래웅
    • Journal of Welding and Joining
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    • v.11 no.1
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    • pp.2-8
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    • 1993
  • A literature review was conducted to gather informations available on the welding metallurgy of aluminum alloys, emphasized on characteristics in the heat affected zone(HAZ). Nominal metallurgical reactions that occur in aluminum alloys provide a basis for understanding aluminum welding metallurgy. However, welding reactions differ to some extent because of the relatively short times involved, and the non-isothermal heating excursed. For non-heat treatable alloys, welding primarily affects these alloys by annealing (recrystallization and growth) and to a less extent, changes in low temperature precipitates. In the case of heat treatable alloys, the resulting HAZ properties depend upon alloy composition, starting temper, heat input and post weld heat treatments.

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A Characteristic of microstructural evolution, microhardness and tensile properties in CrMoV rotor steel weldment experienced by the cyclic thermal aging heat treatment (CrMoV강 용접부의 주기적 열시효처리에 따른 미세조직, 미세경도 및 인장강도 특성)

  • Kim, G.S.;Koh, J.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.12 no.4
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    • pp.303-312
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    • 1999
  • An investigation of the CrMoV rotor steel weldment which experienced by cyclic thermal aging heat treatment and as-received condition was performed. This evaluation was carried out to confirm whether this type of weldment is appropriate for the service environment in terms of microstructural examinations, microhardness measurements and tensile tests. The cyclic thermal aging heat treatment, containing continuous heating and cooling thermal cycle was programmed to simulate the real rotor service condition. The heat treatment was performed for 40 cycles(5920hrs). The results indicated that the weldment was composed of 4 different regions such as heat affected zone of the base metal, butter weld(initial weld), full thickness weld(final weld) and the base metal. The double welding process was applied to eliminate the susceptibility of reheat cracking at heat affected zone of base metal. The grain refinement at the HAZ due to the welding process could reduce the possibility of cracking susceptibility, but its tensile properties was appeared to be low due to the weld metal in as-received condition. The benefit effect, grain refinement was extended with carbides coarsening during the cyclic thermal aging heat treatment. However the poor mechanical properties of the weldment was more degraded as undergoing the heat treatment.

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A Study on the Transmutation Layer of CNC Wire-EDM'd Surface in Carbon Tool Steel (CNC WIRE-CUT 방전가공시 탄소공구강의 가공변질층에 관한연구)

  • Kim, Key-Sun;Kim, Chong-Yoob
    • Journal of the Korean Society for Precision Engineering
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    • v.5 no.4
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    • pp.59-65
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    • 1988
  • This paper describes the transmutation layer of CNC Wire electrical discharte machined surface. In order to analayze and invesigate transmutation layer of the carbon tool steel, workpieces was heat-treated by quenching, tempering, normaling. The obtained results are summarized as follows. 1. The result showed that wire electrical discharge machined surface region was transmuted into the recdast layer in the range of about 10${\mu}$m deep by resolidification and next zone was transmuted into the heat affected zone in the range of about 15${\mu}$m deep by high temperature. 2. The hardness of the recast layer and heat affected zone was decreased on its machined surface. 3. The more wire feedrate was increased, the more electrical discharge machine gap was decreased.

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Study on the Stress Corrosion Cracking Behaviour of Piping for Industrial Water (공업용수배관의 응역부식균열 거동에 관한 연구)

  • Im, U-Jo;Lee, Jin-Pyeong
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.33 no.3
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    • pp.194-201
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    • 1997
  • Recently with the rapid development in the industries such as an iron mill and chemical plants, these are enlarged by the use of the piping. This piping was encountered the stress corrosion cracking(SCC) because of stress by water pressure and residual stress of welding etc. under industrial water. In this paper, the behaviour of stress corrosion cracking on the weld zone of steel pipe piping water(SPPW) were investigated according to pre-heat before welding in natural seawater(specific resistance : 25$\Omega$-cm). The main results obtained are as follows :1) The stress corrosion cracking for SPPW and SB 41 is most ready to propagate in heat affected zone of weldment. 2) The SCC sensitivity of SPPW on weldment is more susceptible than that of SB 41. 3) The stress corrosion cracking growth of heat affected zone is delayed by the preheat and dry of base metal and electrode before welding.

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