• 한국산학기술학회논문지
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• 제14권6호
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• pp.3089-3095
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• 2013

흡음재로 널리 사용되는 헤드라이너는 발포성 폴리우레탄(PU foam)과 유리섬유(Glass Fiber,GF) 로 구성된 복합재료로, 제품의 생산 공정을 거치는 동안 부산물 형태의 폐기물이 발생한다. 헤드라이너 폐기물에 대한 효과적인 재활용을 위해 헤드라이너 구성성분에 대한 분리공정이 중요한 문제점이다. 헤드라이너에 대한 열분석결과에 의하면 중량의 감량 비율은 $400^{\circ}C$까지의 온도범위에서는 발포성 폴리우레탄 > 비발포성 폴리우레탄 > 부직포 > 1st layer > 유리섬유의 순으로 감량이 증가하는 결과를 보이고 있다. HDPE, LLDPE, PP 그리고 Master Batch 에 첨가제 형태로 폐 스크랩 첨가하여 sheet를 제작한 후 DSC 특성을 분석한 결과 PP를 제외한 다른 물질들에서는 결정화에 따른 발열전이가 나타나지 않는 것을 확인 하였다.

• Journal of the Korean Wood Science and Technology
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• 제29권3호
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• pp.36-46
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• 2001

This study was to find a way of reusing wood and plastic wastes, which considered as a troublesome problem to be solved in this age of mass production and consumption, in manufacturing wood fiber-polypropylene fiber composite panel. And the feasibility of this composite panel as a substitute for existing headliner base panel of automobile was also discussed, especially based on physical and mechanical performance. Nonwoven web composite panels were made from wood fiber and polypropylene fiber formulations of 50 : 50, 60 : 40, and 70 : 30, based on oven-dry weight, with densities of 0.4, 0.5, 0.6, and 0.7 g/$cm^3$. At the same density levels, control fiberboards were also manufactured for performance comparison with the composite panels. Their physical and mechanical properties were tested according to ASTM D 1037-93. To elucidate thickness swelling mechanism of composite panel through the observation of morphological change of internal structures, the specimens before and after thickness swelling test by 24-hour immersion in water were used in scanning electron microscopy. Test results in this study showed that nonwoven web composite panel from wood fibers and polypropylene fibers had superior physical and mechanical properties to control fiberboard. In the physical properties of composite panel, dimensional stability improved as the content of polypropylene fiber increased, and the formulation of wood fiber and polypropylene fiber was considered to be a significant factor in the physical properties. Water absorption decreased but thickness swelling slightly increased with the increase of panel density. In the mechanical properties of composite panel, the bending modulus of rupture (MOR) and modulus of elasticity (MOE) appeared to improve with the increase of panel density under all the tested conditions of dry, heated, and wet. The formulation of wood fiber and polypropylene fiber was considered not to be a significant factor in the mechanical properties. All the bending MOR values under the dry, heated, and wet conditions met the requirements in the existing headliner base panel of resin felt.

• 한국신뢰성학회지:신뢰성응용연구
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• 제10권3호
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• pp.161-169
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• 2010

Automobiles have become part of our lives in modern society. But since they can be detrimental once problems occur on the road safety requirements are stringent. In this paper DFSS procedure is applied to the establishment of headliner safety. Specifically, IDDOV is employed where problems are identified, areas for development clarified, optimization realized, and finally optimal conditions verified at the final stage.

• International Journal of Safety
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• 제5권1호
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• pp.17-23
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• 2006

An investigation was carried out to determine the effect of the thickness of the air-gap installed between the roof metal sheet and the headliner on booming noise in passenger cars. In addition, a way of offering quieter driving condition to drivers and passengers was studied. It was found that a very thin air-gap corresponding to approximately 3/100 of the height of the passenger compartment causes noticeable change in the coupled resonance frequencies and acoustic responses. Furthermore, a guideline is proposed for determining an optimal air-gap thickness during design stage of the air-gap beneath the roof metal sheet for reducing booming noise.

• 대한기계학회논문집A
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• 제28권2호
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• pp.118-124
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• 2004

The objective of the paper is to demonstrate the noise reduction characteristics of an air-gap resonator, which is composed of an air gap and a partition sheet. By means of installing the air-gap resonator in an enclosed cavity, acoustic resonance can be effectively suppressed using a small space. In particular, it is revealed from a simple, one-dimensional model that the air-gap resonator serves as the Helmholtz resonator that generally absorbs acoustic resonance energy at its resonance frequency. As a result, the air-8ap resonator also has a resonance frequency, which can be predicted with a simple frequency equation derived in the paper. Finally, verification experiments show that the air-gap resonator can be effectively designed by predicting a reasonable gap thickness using the simple frequency-equation.