• Title/Summary/Keyword: Hardness variation

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Transient Liquid Phase Bonding of Directionally Solidified Ni Base Superalloy, GTD-111(III) - The Effect of Homogenizing and Aging on the Microstructures and Mechanical Properties - (일방향응고 Ni기초내열합금 GTD-111의 천이액상확산접합(III) - 미세조직 및 기계적 성질에 미치는 균질화처리 및 시효처리의 영향 -)

  • 강정윤;황형철;김인배;김대업;우인수
    • Journal of Welding and Joining
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    • v.21 no.3
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    • pp.78-84
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    • 2003
  • The changes of microstructure and hardness of TLP bonds of directionally solidified Ni base superalloy, GTD-111, with variation of homogenizing and aging treatment were investigated. The specimens were bonded at 1403K for 7.2ks using different insert metals such as MBF-50, MBF-80 and MBF-90 and they were homogenized at 1393K with various holding time. At center of bonded interlayer homogenized for hold time 30h, the contents of aluminum and titanium were approximately 90% and 95% of base metal, respectively. In this study, aging was performed at three different kinds : one step aging ; 1113K $\times$ 16h, two step aging ; 1113K $\times$ 10h ⇒ 1103K $\times$ 10h, three step aging ; 1113K $\times$ 10h ⇒ 1103K $\times$ 8h ⇒ 922K $\times$ 24h. ${\gamma}$' volume fraction and hardness of joints were high in the sequence of one step, two step and three step aging, whereas ${\gamma}$' volume fraction and hardness of joints obtained by three step aging treatment were higher than those of raw material. Tensile properties of joints bonded with MBF-80 and MBF-90, homogenized at 1393K for 30h and then three step aged became excellent than those of raw material, however, joint bonded with MBF-50 was poor.

A study on the Cutting Force Variation Comparison between Low CBN and Coated Low CBN Tools in Turning of SCM440 (Low CBN 코팅공구의 SCM440 선삭시 절삭력변화에 관한 연구)

  • Bang, Hong-In;Kim, Tea-Young;Oh, Sung-Hoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.1
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    • pp.9-14
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    • 2013
  • In recent years, high hardness steel is used for most of the material in many areas including aircraft, nuclear power, space exploration and automotive parts. Low CBN tools are widely used in industrial field which can effectively process high hardness steel of HRC 45 or harder. The results of this study demonstrated, when high hardness steel, SCM440 is turned with Low CBN tools coated with TiN and TiAlN coatings respectively, that both the thrust force and cutting force tends to increase with more increase in cutting force than thrust force, as the feed rate increases at constant cutting speed. In addition, the size of the cutting force and thrust force does not change with the increased cutting speed at the same feed rate, but the tool life is reduced if the cutting speed is increased to shorten the machining time. Therefore, it is recommended to limit the cutting speed at 250 m/min maximum or less. Furthermore, comparing the cutting force of the three tools at the same cutting condition, Tin coating tool showed the smallest cutting force and Low CBN was the next, and the TiAlN coating tools showed the largest cutting force.

Behavior of Nitrogen in the Variation of Heat Treatment Conditions of Super Duplex Stainless Steel (수퍼 2상 스테인리스강의 열처리 조건변화에 따른 첨가원소 질소의 거동)

  • Joo, Dong Won;Sung, Jang Hyun
    • Journal of the Korean Society for Heat Treatment
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    • v.10 no.1
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    • pp.30-39
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    • 1997
  • After changing the heat treating atmosphere of nitrogen gas, argon gas and vacuum, the nitrogen contents, microstructural changes, hardness and corrosion resistance of 0.25wt.%N alloyed super duplex stainless steel have been investigated in the temperature range from $1050^{\circ}C$ to $1350^{\circ}C$. The nitrogen content showed to be increased up to 0.36wt.% after heat treating the specimen in nitrogen gas at $1200^{\circ}C$, while the decrement of nitrogen content in vacuum atmosphere was shown down to 0.03wt.% at $1350^{\circ}C$. After heat treating in the mixed gas atmosphere of argon and nitrogen at $1250^{\circ}C$, the surface ${\gamma}$ phase existed as ${\alpha}+{\gamma}$ phase increased with increasing nitrogen gas content. The ${\gamma}$ single phase appeared at the surface above $80%N_2$ gas, while the surface ${\alpha}$ single phase was shown below $20%N_2$ gas. When heat treating the specimen in nitrogen gas at $1050^{\circ}C$, the hardness of austenite phases increased above Hv 40 at the surface layer compared to the hardness of the core parts, while decrement of denitriding effect caused to the hardness nearly unchanged between surface and the core parts after heat treating in vacuum atmosphere. The surface ${\gamma}$ single phase specimen showed superior corrosion resistance than the surface ${\alpha}$ single phase specimen. The surface ${\alpha}$ phase existed in the ${\alpha}+{\gamma}$ microstructure showed higher corrosion resistance after heat treating in the nitrogen gas atmosphere than the ${\alpha}$ phase heat treated in the argon gas and vacuum atmosphere.

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Experimental Analysis for Steering Wheel Shimmy in Passenger Vehicle (승용차의 조타륜 쉬미에 대한 실험적 고찰)

  • 배병국;허필정;유병규
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11a
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    • pp.439-443
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    • 2001
  • The steering wheel vibrations such as shimmy, brake judder and shake are affected by the vibration characters of steering and suspension. For the analysis of shimmy, nonuniformities of tire can be considered the major sources. This study investigates unbalances and uniformities of tire in which the lateral force variation is highly correlated with shimmy. The hardness of suspension bushes can be modified to change the dynamic behavior of suspension that is effective to reduce the sensitivity of shimmy.

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Non destructive test of fire-damaged high strength RC columns with polypropylene fiber (화재피해를 입은 PP섬유 혼입 고강도 콘크리트부재의 비파괴 검사)

  • Jung, Hye-Won;Choi, Eun-Gyu;Shin, Yeong-Soo;Lee, Cha-Don;Kwon, Young-Jin
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.65-68
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    • 2006
  • This study is aimed to investigate the strength variation of fire-damaged reinforced concrete column with polypropylene by non-destructive test. It is studied to infer the recovery degree of residual strength of fire-damaged concrete. For measuring the surface hardness of RC columns, Schmidt hammer test is used. Testing is performed four-times: before fire test, directly after fire test, after 30 days and after 4 months.

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Biaxial Compressive Deformation Characteristics of Round Aluminum Pipe (Al 원형관의 2축압축 변형특성에 관한 연구)

  • Yoo, C.K.;Kim, K.J.;Won, S.T.
    • Transactions of Materials Processing
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    • v.21 no.2
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    • pp.89-95
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    • 2012
  • To examine the deformation characteristics of round aluminum pipe under biaxial compression, a horizontal biaxial compression die was fabricated. The change of material properties, punch load and deformation behavior were monitored in experiments using various compressive deformation rates in the range of 1mm/min.~400mm/min. The tensile and compressive strains were estimated from Vickers microhardness results. The punch load and deformation characteristic of the round aluminum pipes were found to change greatly at a deformation rate of about 200mm/min. The punch load decreased with increasing compressive deformation rate. Results of numerical simulation using Deform-2D were in good agreement with experimental results, and the measured hardness variation with the strain variation was predicted well by the simulation.

A Study on Coolant and Roughness Variation in the Cold Rolling (냉간압연 가공시 압연유와 조도변화에 관한 연구)

  • 전언찬;김순경
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.5
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    • pp.1149-1157
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    • 1995
  • The research for variation of coolant film thickness and separating force has been investigated following the examination for friction profile of work roll and roughness change of strip surface in rolling mill producting actual commercial products. The obtained results are as follows ; (1) Coolant film thickness in cold rolling has been increased relative to the circumferential velocity of work roll, and formation of coolant films has decreased with the smaller diameter of work roll. (2) Separating force is related to the formation of coolant film, and large separating force is needed to the formation of coolant film but it is constant after formation of appropriate film. (3) Wear and roughness alleviation of work roll is larger in bottom-roll than in top-roll on cold surface is larger in the direction of width than in roll direction, and changes of roughness and strip surface hardness rarely occurred after 3 passes.

A Study on Standard of Performance Evaluation for Paper Shredder (문서세단기 성능평가방법의 표준화에 관한 연구)

  • 이동규;유송민;이위로;노대호;김민호
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.122-127
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    • 2004
  • The purpose of this study is to introduce the standard of the durability and evaluation method for paper shredder. The major evaluation criteria include shredding capability, shredding blade (or cutter) hardness and edge roughness, and durability. Due to the difficulties in assessing the durability directly, performance deterioration of the shredder was assessed by measuring the torque variation along with the variation in shredded chip size and load, thereby proposing the indirect method of assessing the paper shredder durability.

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Evaluation of Mechanical Characteristic of Plate-Type Polymer in Thermal-Nanoindentation Process for Hyperfine Pit Structure Fabrication (극미세 점 구조체 제작을 위한 열간나노압입공정에서 평판형 폴리머소재의 기계적 특성 평가)

  • Lee, E.K.;Lee, S.M.;Kang, C.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.108-111
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    • 2007
  • It's important to measure quantitative properties about thermal-nano variation conduct of polymer for producing high quality components using NIL process. NanoScale indents can be used ad cells for molecular electronics and drug deliver, slots for integration into nanodevices, and defects for tailoring the structure and properties. In this study, it's to evaluate mechanical characteristic of polymer such as PMMA and PC at high temperature for manufacture of nano/micro size of polymer using indenter at high temperature. At high temperature mechanical properties of polymer have extreme variation. Because heating the polymer, it becomes softer than room temperature. In this case it is especially important to study for mechanical properties of polymer at high temperature.

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Electrodeposition Behavior of Ni-WC Composite Coatings with Variation of WC Particle Size (WC 분말 크기에 따른 Ni-WC 복합 도금층의 특성 거동에 관한 연구)

  • Kim, Dae-Geun;Lee, Jae-Ho
    • Journal of the Korean institute of surface engineering
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    • v.39 no.3
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    • pp.115-120
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    • 2006
  • The codeposition behavior of WC particles from an additive-free nickel sulfate and sulfamate solution has been investigated. Electroplating of Ni/WC composites was carried out at different current density with variation of WC particle size. The Guglielmi adsorption mechanism is applied to the electroplating of the fine WC in Ni matrix. The contents of WC in Ni composite coating were increased both by increasing current density and WC concentration in the bath. The hardness of Ni/WC composite coating at low current density is higher than that at high current density since finer WC particles dispersed through the coating. The codeposition behaviors of Co coated WC particles were also investigated. Conducting layer of particles promoted the codeposition behavior of Ni/WC-Co composite coatings.