• Title/Summary/Keyword: Hardening process

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A Grounded Theory Approach on Correctional Officers' Adaptation Process of Job Stress (교정공무원의 직무 스트레스 적응과정에 대한 근거이론적 접근)

  • Jung, Hyun-Ok;Kim, Hee Sook
    • Research in Community and Public Health Nursing
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    • v.32 no.1
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    • pp.73-85
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    • 2021
  • Purpose: The purpose of this qualitative study is to explore the adaptation process of correctional officers' job stress. Methods: Participants collected were fourteen officers who had experienced the adaptation process of job stress. Data were collected through individual in-depth interviews until the point of theoretical saturation from May to August, 2017. Transcribed interview contents were analyzed using Corbin and Strauss' grounded theory method. Results: A total of 98 concepts, 27 subcategories, and 10 categories were identified through the open coding. As a result of axial coding based on the paradigm model, the job stress adaptation process centering phenomenon of correctional officers was revealed as 'repeat-mark hardening', and the core category was extracted as 'endurance in hardening' consisting of a three-step process: enduring, understanding prisoner management procedures, and rebuilding. The rebuilding was considered as the key phase to escape the repeat-mark hardening and the participants utilized various strategies such as finding fun elsewhere, restoring confidence, accepting values of the prison officer in this phase. Conclusion: The results of this study suggest that the adaptation process of correctional officers' job stress can be a process that endurance the hardening. Therefore, it is necessary to develop systematic practical education and vocational motivation programs.

Surface Transformation Hardening for Rod-shaped Carbon Steels by High Power Diode Laser (고출력 다이오드 레이저(HPDL)를 이용한 탄소강 환봉의 표면변태경화)

  • Kim, Jong-Do;Kil, Byung-Lea;Kang, Woon-Ju
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.8
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    • pp.961-969
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    • 2007
  • The laser material processing has replaced a conventional material processing such as a welding, cutting, drilling and surface modification and so on. LTH(Laser Transformation Hardening) is one branch of the laser surface modification process. A lot of energy is needed for the LTH process to elevate workpiece surface to temperature of the austenite transformation($A_3$), which results from utilizing a beam with a larger size and lower power intensity comparatively. The absorptivity of the laser energy with respect to material depends on the wave length of a beam. This study is related to the surface hardening for the rod-shaped carbon steel by the high power diode laser(HPDL) whose beam absorptivity is better than conventional types of lasers such as $CO_2$ or Nd:YAG laser. Because a beam proceeds on the rotating specimen the pretreated hardened-phase can be tempered and softened by the overlapping between hardened tracks. Accordingly, the longitudinal hardness measurement and observation of the micro structure was carried out for an assessment of the hardening characteristics. In addition, a hardening characteristics as a hardenability of materials was compared in the point of view of the hardness distribution and hardening depth and width.

A Study on the Effect of Beam Mode on the Size of Hardened Zone in Laser Surface Hardening (레이저 표면경화처리에서 빔의 형태가 경화층 크기에 미치는 영향에 관한 연구)

  • Kim, J.W.
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.4
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    • pp.64-72
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    • 1993
  • Analytical models for the prediction of the size of hardened zone in laser surface hardening are presented. The models are based on the solutions to the problem of three-dimensional heat flow in plates with infinite thickness. The validity of the model was tested on medium carbon steel for Gaussian mode of beam. Then the model for rectagular beam was used for the predicition of the size of hardened zone on various hardening process parameters. From the calculation results it appeared that the size and shape of the hardened zone are strongly dependent on process parameters such as beam mode, beam size, and traverse speed.

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Laser Hardening of Piston Ring Groove (피스톤 링그루브의 레이저 열처리)

  • Song, Y.K.;Suh, S.
    • Journal of the Korean Society for Heat Treatment
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    • v.10 no.3
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    • pp.165-171
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    • 1997
  • Laser hardening for the piston ring groove of ductile cast iron was tried. Mechanical and microstructural investigation for the hardened area indicated that the laser heating technique could replace conventional induction hardening process completely and further showed that post grinding process would be eliminated by minimizing bulging of heat treated area. In laser hardening, the volume increase caused by martensitic phase transformation proved to be less than $10{\mu}m$, which insures no post machining on the hardened surface. As expected, the depth of hardening was inversely proportional to the beam scanning velocity and the highest surface hardness was obtained at the beam velocity of 0.75m/min. Heat treatment using phosphate coating demonstrated quite comparable result to the case of graphite suscepter.

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Bake hardenability of batch annealed steel sheets with prestrain (일괄 풀림처리된 강판의 예비 변형정도에 따른 소열경화 특성)

  • Huh, Hoon;Whang, P. S.
    • Journal of the korean Society of Automotive Engineers
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    • v.12 no.1
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    • pp.40-48
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    • 1990
  • Bake hardenability of batch annealed steel sheets is investigated in connection with the amount of tensile deformation and the bake hardening condition. This study associates with the method for producing bake hardening materials by means of batch annealing process and for measuring bake hardenability which is not yet fully established. The experimental result demonstrates the relationship between strain distribution and bake hardening behavior in various bake hardening conditions, which provides an essential information for automobile design and related sheet metal forming in a press shop. The result also shows the bake hardenability of the tested material increases as the baking temperature is increased from 150.deg. C. The result assures the bake hardening materials can guarantee reasonably high strength as well as good uniformity in yield strength for the automobile body by sheet metal forming process.

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Analysis of pile-up/sink-in during spherical indentation for various strain hardening levels

  • Shankar, S.;Loganathan, P.;Mertens, A. Johnney
    • Structural Engineering and Mechanics
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    • v.53 no.3
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    • pp.429-442
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    • 2015
  • The measurement from the indentation process depends on the amount of pile-up or sink-in around the contact impressions. In this paper, finite element concept is utilized to study the pile-up and sink-in behaviour for the wide range of materials with different young's modulus, yield stresses, strain-hardening exponents and coefficient of friction values. The exact indentation model is created by using the two dimensional axisymmetrical model for simulating the spherical indentation process on the lines of Taljat and Pharr (2004) work. The result shows that during spherical indentation process the amount of pile-up is greatly influenced by the strain hardening exponents in addition to other material properties and depth of penetration. The numerical results from the finite element analysis are also validated using the exact multilinear material properties obtained from the tensile testing for the materials like mild steel, brass and aluminium.

The Study of Roll-forming Technology for UHSS Hydroformed Parts (UHSS 하이드로포밍 개발을 위한 박육관의 롤 포밍 기술 연구)

  • Park, Sungpill;Kwon, Yongjai
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.1
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    • pp.41-48
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    • 2015
  • In the automotive industry, it is required to reduce weight of the car and improve fuel efficiency. Competitive pricing is also a very important issue. That's why application of welded steel tube is increasing in order to produce a vehicle with a competitive price. Also, hydroforming technology is asking more and more for thinner tubing to realize to a lighter vehicle design. Steel tube is produced through a multi-stage process called roll forming. In that case, bucking and work hardening should be considered key forming technology is to prevent buckling and minimize work hardening during steel tubing for hydroforming To prevent buckling, it is required to optimize forming process in order to minimize stretching in edge sections and hold tightly cross-section during welding. And to minimize work hardening, it is needed to know the proper process to avoid reforming.

A Study on the Pladstic Instable Flow in Free Forging (자유 단조의 소성불안정 유동에 관한 연구)

  • 이용성
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.04a
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    • pp.96-100
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    • 2000
  • It is difficult to predict material behavior of forming process because the plastic instable flow phenomenon happens in practical forming process I. e. upsetting backward extrusion piercing indentation. In view of the direct relationship between instable material flow and quality defects of the products we should find out their phenomena, In this study we introduced the plastic spin and the kinematic hardening considering the kinematic hardening constitutive equation for rate-dependent material. Also analysis of upset forging is carried out using the rigid plastic FEM with Al7075

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An experimental study on the in-process measurement of case depth for LASER surface hardening process (레이저 표면경화 공정에서 경화층깊이의 실시간 측정을 위한 실험적 연구)

  • Woo, H.G.;Park, Y.J.;Han, Y.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.2
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    • pp.66-75
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    • 1993
  • This paper proposes a monitoring method for nondestructive and in-process measurement of the case depth in LASER surface heat treatment process. The method is essentially an eddy-current method, and measures sensing coil's electrical impedance which varies with the changes of the material microstructure due to hardening. To investigate te validity of the proposed method a series of experiments were performed for various hardning depths. The results show that the relationship between the eddy- current sensor output and the changes in case depth is almost linear. This indicates that the eddy-current measuring method can be used as one of the possible monitoring method for mesauring the hardened depth in LASER heat treatment processes.

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Joining of the Sinter Hardening Pully by Sinter Brazing

  • Cheng, Chao-Hsu;Lin, Yi-Ching;Lin, Yan-Cherng;Hwang, Lih-Ren
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1002-1003
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    • 2006
  • This research mainly focuses on the development of sinter brazing technology for improving the process related to belt pulley made by sinter hardening. As the machine process of belt pulley takes up more than half of the total manufacturing hours, we propose changing the process to pulley groove brazed and bonded with pulley disc by applying sinter brazing to belt pulley. With the new process, the belt pulley is expected to reduce manufacturing cost to 70% of the original process by applying the sinter brazing technology; and the belt pulley bound by sinter brazing only loses 10% bonding strength compared with the original process.

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